brake YAMAHA BANSHEE 350 2002 Owner's Guide

8-77
3. Refill with the same type of brake fluid.
Mixing fluids may result in a harmful chem-
ical reaction and lead to poor brake perfor-
mance.
4. Be careful that water does not enter the
master cylinder when refilling. Water will
significantly lower the boiling point of the
fluid and may result in vapor lock.
5. Brake fluid may deteriorate painted sur-
faces or plastic parts. Always clean up
spilled fluid immediately.
6. Have a Yamaha dealer check the cause if
the brake fluid level goes down.
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8-79
EBU00752*Brake fluid replacement
1. Complete fluid replacement should be
done only by trained Yamaha service per-
sonnel.
2. Have a Yamaha dealer replace the follow-
ing components during periodic mainte-
nance or when they are damaged or leak-
ing.
8Replace all rubber seals every two years.
8Replace all hoses every four years.
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8-81
EBU00681Front brake adjustment
The front brake lever should have a free play of
zero mm (zero in) at the lever end. If not, ask a
Yamaha dealer to adjust it.wOperating with improperly serviced or
adjusted brakes could cause loss of braking
ability which could lead to an accident.
After servicing:
8Make sure the brakes operate smoothly
and that the free play is correct.
8Make sure the brakes do not drag.
8Make sure the brakes are not spongy. All
air must be bled from the brake system.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
a
a. Free play a. Jeua. Juego libre
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8-83
EBU00338Rear brake adjustmentNOTE:
Adjust the rear brake before inspecting the rear
brake pads.Pedal height adjustment
The top of the brake pedal should be positioned
10 mm below the top of the footrest. If not, ask a
Yamaha dealer to adjust it.wOperating with improperly serviced or
adjusted brakes could cause loss of braking
ability, which could lead to an accident.
After servicing:
8Make sure the brakes operate smoothly
and that the free play is correct.
8Make sure the brakes do not drag.
8Make sure the brakes are not spongy. All
air must be bled from the brake system.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
a
a. 10 mm
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8-85
EBU00775Parking brake adjustment
Parking brake adjustment may be required if the
parking brake does not hold properly.
1. Fully loosen the parking brake cable
adjusting bolt locknut and the adjusting bolt
on the left lever holder.
2. Loosen the adjusting bolt locknut and the
adjusting bolt on the rear brake caliper.
3. Turn the adjusting bolt on the lever holder
so that cable length “A” is 46~50 mm.NOTE:
If the cable cannot be adjusted to specification,
consult a Yamaha dealer.
4. Tighten the adjusting bolt locknut on the
lever holder.
cCWhen tightening the locknut, hold the adjust-
ing bolt with a wrench so that the adjusting
bolt does not turn together with the locknut.
q
w
1. Locknut 2. Adjusting bolt1. Contre-écrou 2. Boulon de réglage1. Contratuerca 2. Perno de ajuste
a
a. Cable lengtha. Longueur du câblea. Longitud del cable
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8-87
5. Screw in the adjusting bolt on the brake
caliper by hand until it feels tight, then
screw it out 1/4 turn. Tighten the adjusting
bolt locknut to the specified torque.
wOperating with improperly adjusted brakes
could cause the brakes to malfunction
resulting in reduced braking performance.
This could increase the chance of a collision
or accident.
After adjusting the parking brake, block the
rear of the machine off the ground and spin
the rear wheels. Check to make sure there is
no brake drag. If brake drag is noticed, per-
form the adjustment again.
q
w
1. Ajusting bolt 2. Locknut1. Boulon de réglage 2. Contre-écrou1. Perno de ajuste 2. Contratuerca
Tightening torque:
16 Nm (1.6 m0kg)
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8-89
EBU00833Adjusting the rear brake light switch
The rear brake light switch, which is activated by
the brake pedal and brake lever, is properly
adjusted when the brake light comes on just
before braking takes effect. If necessary, adjust
the brake light switch as follows.
Turn the adjusting nut while holding the rear
brake light switch in place. To make the brake
light come on earlier, turn the adjusting nut in
direction a. To make the brake light come on
later, turn the adjusting nut in direction b.
qa
b
w
1. Rear brake light switch
2. Adjusting nut1. Contacteur de feu stop sur frein arrière
2.Écrou de réglage1. Interruptor de la luz de freno trasero
2. Tuerca de ajuste
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8-101
EBU00737Brake and shift pedal/brake and clutch lever
lubrication
Lubricate the pivoting parts of each lever and
pedal.EBU00368Upper arm and lower arm pivot lubrication
Lubricate the upper arm pivot and the lower arm
pivot.
Recommended lubricant:
Lithium soap base greaseRecommended lubricant:
Lithium-soap-based grease
(all-purpose grease)
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EBU00861Tail/brake light bulb replacement
1. Remove the bulb holder (together with the
bulb) by turning it counterclockwise.
2. Remove the defective bulb from the bulb
holder by pushing it inward and turning it
counterclockwise.
3. Install a new bulb in the bulb holder by
pushing it inward and turning it clockwise.
4. Install the bulb holder (together with the
bulb).
qq
w
1. Bulb holder1. Fixation d’ampoule1. Portabombillas
1. Bulb holder 2. Bulb1. Fixation d’ampoule 2. Ampoule1. Portabombillas 2. Bombilla
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9-3
cCExcessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high pressure deter-
gent applications such as those available in
coin-operated car washers.4. Once the majority of the dirt has been
hosed off, wash all surfaces with warm
water and mild, detergent-type soap. An
old toothbrush or bottle brush is handy for
hard-to-get-at places.
5. Rinse the machine off immediately with
clean water and dry all surfaces with a
chamois, clean towel or soft absorbent
cloth.
6. Dry the chain and lubricate it to prevent
rust.
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