cooling YAMAHA GRIZZLY 550 2013 Owners Manual

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5
EBU19201
PRE-OPERATION CHECKS
EBU19224Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00481Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel Check fuel level in fuel tank, and add recommended fuel if neces-
sary.
Check fuel line for leakage. Correct if necessary. 4-16, 5-3
Engine oil Check oil level in engine, and add recommended oil to specified lev-
el if necessary.
Check ATV for oil leakage. Correct if necessary. 5-3, 8-22
Final gear oil Check ATV for oil leakage. Correct if necessary. 5-3, 8-27
Differential gear oil Check ATV for oil leakage. Correct if necessary. 5-3, 8-29
Coolant Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
Check cooling system for leakage. Correct if necessary. 5-3, 8-32
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20 Final gear oil Change.
Check ATV for oil leakage, and correct if neces-
sary. √√
21 Cooling system Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
Replace coolant. Every 2 years
22 *Moving parts and
cables Lubricate.
√√√√
23 *Drive select lever
safety system cable Check operation and adjust or replace if neces-
sary. √√√
24 *Throttle lever Check operation.
Check throttle lever free play, and adjust if neces-
sary.
Lubricate cable and lever housing. √√√√√
25 *Front and rear brake
switches Check operation and correct if necessary.
√√√√√
26 *Lights and switches Check operation and correct if necessary.
Adjust headlight beams.
√√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1HS61E0.book Page 8 Wednesday, May 23, 2012 5:24 PM

8-32
88. Check the differential gear case for oil leak-
age. If oil is leaking, check for the cause.
EBU23470Coolant The coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.EBU27126To check the coolant level1. Place the ATV on a level surface.TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture.2. Check the coolant level in the coolant reser- voir.TIPThe coolant should be between the minimum and
maximum level marks.
3. If the coolant is at or below the minimum levelmark, remove panel D to access the coolant
reservoir. (See page 8-10.)
4. Remove the coolant reservoir cap, add cool- ant or distilled water to the maximum level
mark, install the reservoir cap, and then install
the panel. NOTICE: If coolant is not avail-
able, use distilled water or soft tap water
instead. Do not use hard water or salt wa-
ter since they are harmful to the engine. If
water has been used instead of coolant, re-
place it with coolant as soon as possible,
otherwise the cooling system will not be1. Maximum level mark
2. Minimum level mark
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6. Remove the radiator cap.
7. Remove the coolant reservoir cap.
8. Disconnect the coolant reservoir hose on the
coolant reservoir side, and then drain the cool-
ant from the coolant reservoir. 9. After draining the coolant, thoroughly flush the
cooling system with clean tap water.
10. Install the coolant drain bolt and its new gas- ket, and then tighten the bolt to the specified
torque.
11. Connect the coolant reservoir hose.
12. Pour the recommended coolant into the radia- tor until it is full.
1. Radiator cap
1. Coolant reservoir hoseTightening torque:Coolant drain bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
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813. Pour the recommended coolant into the reser-
voir to the maximum level mark, and then in-
stall the reservoir cap. NOTICE: Mix
antifreeze with distilled water only. Howev-
er, if distilled water is not available, soft
water may be used for refilling. Do not use
hard water or salt water since they are
harmful to the engine.
[ECB00991]
14. Loosen the water pump air bleed bolt, without removing it, to allow all of the air to escape
from the air bleed bolt hole. 15. When coolant begins to flow out of the bolt
hole, tighten the water pump air bleed bolt to
the specified torque.
16. Remove panel E. (See page 8-10.)
17. Loosen the clamp screw, and then remove the V-belt cooling duct.
Antifreeze/water mixture ratio:
1:1
Recommended antifreeze: High-quality ethylene glycol antifreeze con-
taining corrosion inhibitors for aluminum en-
gines
Coolant quantity: Radiator capacity (including all routes):1.99 L (2.10 US qt, 1.75 Imp.qt)
Coolant reservoir capacity (up to the maxi-
mum level mark): 0.24 L (0.25 US qt, 0.21 Imp.qt)
1. Water pump air bleed boltTightening torque:Water pump air bleed bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
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18. Loosen the cylinder head air bleed bolt, with-
out removing it, to allow all of the air to escape
from the air bleed bolt hole. 19. When coolant begins to flow out of the bolt
hole, tighten the cylinder head air bleed bolt to
the specified torque.
20. Start the engine and let it idle for ten minutes.
21. Rev the engine five times.
22. Pour the recommended coolant into the radia- tor until it is full.
1. V-belt cooling duct
2. Clamp screw
1. Cylinder head air bleed boltTightening torque:Cylinder head air bleed bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
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823. Stop the engine and allow it to cool. If the cool-
ant level has dropped after the engine has
cooled, add sufficient coolant until it reaches
the top of the radiator, and then install the ra-
diator cap.
24. Start the engine, and then check for coolant leakage.
TIPIf any leakage is found, have a Yamaha dealer
check the cooling system.25. Install the V-belt cooling duct, and then tightenthe clamp screw.
26. Install the footboard by installing the bolts and nuts, and then tighten them to the specified
torques.
TIPTighten footboard bolts B in the order shown.1. Footboard nut
2. Footboard bolt A
3. Footboard bolt B
3
1
2
1
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8Engine overheating
WARNING
EWB02290Wait for the engine and radiator to cool before
removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the rec-
ommended coolant as soon as possible.Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
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Engine oil:Recommended brand:YAMALUBE
Type:
SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity:
Without oil filter cartridge replacement:2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter cartridge replacement:
2.10 L (2.22 US qt, 1.85 Imp.qt)Final gear oil:Type:SAE 80 API GL-4 Hypoid gear oil Quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)
Differential gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.22 L (0.23 US qt, 0.19 Imp.qt)Cooling system:Coolant reservoir capacity (up to the maximum level mark):
0.24 L (0.25 US qt, 0.21 Imp.qt)
Radiator capacity (including all routes): 1.99 L (2.10 US qt, 1.75 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:YFM550FAPD Unleaded gasoline only
YFM5FGD Regular unleaded gasoline only
YFM5FGPAD Regular unleaded gasoline only
YFM5FGPD Regular unleaded gasoline only
YFM5FGPHD Regular unleaded gasoline only
YFM5FGPLED Regular unleaded gasoline only
Fuel tank capacity: 20.0 L (5.28 US gal, 4.40 Imp.gal)
Fuel reserve amount: 4.5 L (1.19 US gal, 0.99 Imp.gal)Fuel injection:Throttle body:ID mark:
28P7 10
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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