light YAMAHA MAJESTY 125 2008 User Guide

ODOMETER READING (x 1000 Km)
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1 6 12 18 24CHECK
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.√√ √ √√ √• Replace brake pads. Whenever worn to the limit
9*Brake hoses• Check for cracks or damage.√√√√ √• Replace. Every 4 years
10 *Wheels• Check runout and for damage.√√√√
• Check tread depth and for damage.
11 *Tires• Replace if necessary.
√√√√ √
• Check air pressure.
• Correct if necessary.
12 *Wheel bearings• Check bearing for looseness or damage.√√√√
13 *Steering bearings• Check bearing play and steering for roughness.√√ √ √√• Lubricate with lithium-soap-based grease. Every 20000 km
14 *Chassis fasteners• Make sure that all nuts, bolts and screws are properly
tightened.√√√√ √
15Sidestand, centerstand• Check operation.
• Lubricate.√√√√ √
16 *Sidestand switch• Check operation.√√ √ √√ √
17 *Front fork• Check operation and for oil leakage.√√√√
18 *Shock absorber
• Check operation and shock absorbers for oil leakage.√√√√
assemblies
19 *Carburetor• Adjust engine idling speed.√√ √ √√ √
• Change. (See page 6-9.)√When the oil change indicator light
20Engine oilcomes on (every 3000 km)
• Check oil level and vehicle for oil leakage. Every 3000 km√
21 *Engine oil strainer• Clean.√√√
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ODOMETER READING (x 1000 Km)
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1 6 12 18 24CHECK
22 *Cooling system• Check coolant level and vehicle for coolant leakage.√√√√ √
• Change. Every 3 years
• Check vehicle for oil leakage.
23Final transmission oil• Initial 500 km√√
• Change.√√
24 *V-belt• Replace. Every 10000 km
25 *Front and rear brake
• Check operation.√√ √ √√ √
switches
26Moving parts and cables• Lubricate.√√√√ √
Throttle grip housing • Check operation and free play.
27 * • Adjust the throttle cable free play if necessary.√√√√ √
and cable
• Lubricate the throttle grip housing and cable.
28 *Mufflers and exhaust
pipes• Check the screw clamps for looseness.√√ √ √√ √
29 *Lights, signals and • Check operation.
switches• Adjust headlight beam.√√ √ √√ √
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
EAUM2070
NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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To install the panel
Place the panel in the original posi-
tion, and then install the screw.
EAU19603
Checking the spark plug
The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause
any spark plug to slowly erode, the
spark plug should be removed and
checked in accordance with the
periodic maintenance and lubrication
chart. In addition, the condition of the
spark plug can reveal the condition of
the engine.
To remove the spark plug
1. Spark plug cap
1. Remove the spark plug cap.
1. Spark plug wrench
2. Remove the spark plug as
shown, with the spark plug
wrench included in the owner’s
tool kit.
To check the spark plug
1. Check that the porcelain insula-
tor around the center electrode of
the spark plug is a medium-to-
light tan (the ideal color when the
vehicle is ridden normally).
1
1
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EAUM1260
Engine oil
The engine oil level should be chec-
ked before each ride. In addition, the
oil must be changed at the intervals
specified in the periodic maintenance
and lubrication chart
and when the oil change indicator
display comes on.
To check the engine oil level
1. Place the scooter on the centers-
tand.
NOTE:
Make sure that the scooter is positio-
ned straight up when checking the oil
level. A slight tilt to the side can result
in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
1. Engine oil filler cap
3. Wait a few minutes until the oil
settles, remove the oil filler cap,
wipe the dipstick clean, insert it
back into the oil filler hole (wit-
hout screwing it in), and then
remove it again to check the oil
level.
1. Engine oil filler cap
2. Dipstick
3. Maximum level mark
4. Minimum level mark
NOTE:
The engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to rai-
se it to the correct level.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
To change the engine oil
1. Start the engine, warm it up for
several minutes, and then turn it
off.
1
2
3
4
1
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2. Release the "TRIP" button and
the oil change indicator light will
go off.
3. Turn the key to "e".
NOTE:
If the engine oil is changed before the
oil change indicator light comes on
(i.e. before the periodic oil change
interval has been reached), the indi-
cator light must be reset after the oil
change for the next periodic oil chan-
ge to be indicated at the correct time.
To reset the oil change indicator light
before the periodic oil change interval
has been reached, follow the above
procedure, but note that the indicator
light will come on for 1.4 seconds
after releasing the reset button, other-
wise repeat the procedure.
EAU20061
Final transmission oil
The final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final trans-
mission oil must be changed as
follows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Start the engine, warm up the
final transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the centers-
tand.
3. Place an oil pan under the final
transmission case to collect the
used oil.
1. Final trasmission oil filler cap
1. Final transmission oil drain bolt
4. Remove the oil filler cap and
drain bolt to drain the oil from the
final transmission case.
5. Install the final transmission oil
drain bolt, and then tighten it to
the specified torque.
1
1
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6. Add the specified amount of the
recommended final transmission
oil, and then install and tighten
the oil filler cap.
EWA11310
s s
WARNING
Make sure that no foreign
material enters the final trans-
mission case.
Make sure that no oil gets on
the tire or wheel.
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the coo-
lant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20101
To check the coolant level
1. Place the vehicle on the centers-
tand.
NOTE:
The coolant level must be chec-
ked on a cold engine since the
level varies with engine tempera-
ture.
Make sure that the vehicle is
positioned straight up when
checking the coolant level. A
slight tilt to the side can result in
a false reading.
1. Maximum level mark
2. Minimum level mark
2. Check the coolant level in the
coolant reservoir.
NOTE:
The coolant should be between the
minimum and maximum level marks.
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.15 L (0.16 US qt) (0.88 Imp.qt)
Tightening torque:
Final transmission oil drain bolt:
22 Nm (2.2 m•kgf, 15.9 ft•lbf)
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EAUM1320
Air filter and V-belt case air
filter elements
The air filter and the V-belt case air fil-
ter elements should be cleaned at the
intervals specified in the periodic
maintenance and lubrication chart.
Clean both filter elements more fre-
quently if you are riding in unusually
wet or dusty areas.
Cleaning the air filter element
1. Place the scooter on the centers-
tand.
1. Screw
2. Air filter case cover
2. Remove the air filter case cover
by removing the screw.
1. Air filter element
3. Pull the air filter element out.
4. Lightly tap the air filter element to
remove most of the dust and dirt,
and then blow the remaining dirt
out with compressed air.
5. Check the air filter element for
damage and replace it if neces-
sary.6. Insert the air filter element into
the air filter case.
7. Install the air filter case cover by
installing the screw.
Cleaning the V-belt case air filter
element
1. Screw
2. V-belt case air filter cover
1. Remove the V-belt case air filter
cover by removing the screws.
1. Air filter element
1
12
1
1
2
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3. Turn the key to “f” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.EAUS1370
Replacing a headlight bulb
This model is equipped with quartz
bulb headlights. If a headlight bulb
burns out, replace it as follows.
To replace the low beam headlight
bulb
1. Remove panel A. (See page 6-6.)
1. Headlight bulb cover
2. Remove the bulb cover.
1. Headlight coupler
3. Disconnect the headlight coupler.
1. Headlight bulb holder
4 Unhook the headlight bulb hol-
der, and then remove the defecti-
ve bulb.
1
1
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EWA10790
s s
WARNING
Headlight bulbs get very hot. The-
refore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.
1. Do not touch the glass part of the bulb
5. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
ECA10650
CAUTION:
Take care not to damage the follo-
wing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it
free from oil, otherwise thetransparency of the glass, the
luminosity of the bulb, and the
bulb life will be adversely affec-
ted. Thoroughly clean off any
dirt and fingerprints on the
headlight bulb using a cloth
moistened with alcohol or thin-
ner.
Headlight lens
• Do not affix any type of tinted
film or stickers to the head-
light lens.
• Do not use a headlight bulb
of a wattage higher than spe-
cified.
6. Connect the headlight coupler.
7. Install the headlight bulb cover.
8. Install the panel.
9. Have a Yamaha dealer adjust the
headlight beam if necessary.
To replace the high beam
headlight bulb
1. Remove panel A. (See page 6-6.)
1. Headlight bulb cover
2. Remove the bulb cover.
1. Headlight bulb holder
3. Unhook the headlight bulb holder
by turning it counterclockwise,
and then remove the defective
bulb
1
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EWA10790
s s
WARNING
Headlight bulbs get very hot. The-
refore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.
4. Place a new headlight bulb into
position, and then secure it with
the bulb holder by turning it
clockwise
ECA10650
CAUTION:
Take care not to damage the follo-
wing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it
free from oil, otherwise the
transparency of the glass, the
luminosity of the bulb, and the
bulb life will be adversely affec-
ted. Thoroughly clean off any
dirt and fingerprints on the
headlight bulb using a cloth
moistened with alcohol or thin-
ner.
Headlight lens• Do not affix any type of tinted
film or stickers to the head-
light lens.
• Do not use a headlight bulb
of a wattage higher than spe-
cified.
5. Install the headlight bulb cover
6. Install the panel.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24250
Replacing a front turn signal
light bulb
1. Screw
2. Front turn signal light lens
3. Light bulb
1. Remove the front turn signal light
lens by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.
ECA11190
CAUTION:
Do not overtighten the screw,
otherwise the lens may break.
1 2
3
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