check engine YAMAHA SUV 1200 2002 Owner's Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2002, Model line: SUV 1200, Model: YAMAHA SUV 1200 2002Pages: 136, PDF Size: 15.84 MB
Page 105 of 136

4-10
E
EJU01383 
Inspecting the fuel system  
WARNING@ Gasoline is highly flammable and explo-
sive. A fire or explosion can cause
severe injury or death. Shut off the
engine. Do not smoke. Avoid spilling
gasoline. 
@ 
Check the fuel system for leaks, cracks,
or malfunctions. If any problem is found, do
the necessary repair or replacement as
required. If repair is necessary, consult a
Yamaha dealer. 
Check: 
Carburetor for leakage. 
Fuel pump for malfunction or leakage. 
Fuel tank for water or dirt. 
Fuel tank for damage, cracks or leakage. 
Fuel hose joint for leakage. 
Fuel hose for cracks or other damage. 
Fuel filter for leakage. 
Fuel cock for leakage. 
Air vent check valve for leakage. 
Fuel tank filler cap for damage. 
WARNING@ Failure to check for and repair any fuel
leakage may result in fire or explosion. 
@
UGU571.book  Page 10  Tuesday, July 10, 2001  2:25 PM 
Page 122 of 136

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EJU01116 
Troubleshooting  
If you have any trouble with your watercraft, use this section to check for the possible
cause. 
If you cannot find the cause, or if the procedure for replacement or repair is not described
in this Owner’s/Operator’s Manual, have a Yamaha dealer perform the necessary service.
EJU01374 
Troubleshooting chart  
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not 
startStarter motor does not turn over
Multifunction 
meter“LOCK” mode selected Select “START” mode
2-20
Engine shut-
off switchClip not in place Install clip
2-9
Fuse Burned out Replace the fuse and 
check wiring4-23
Battery Run down Recharge 4-5
Poor terminal connec-
tionsTighten as required
4-5
Terminal corroded Clean 4-5
Starter motor Faulty Have serviced by 
Yamaha dealer—
Starter motor turns over
Fuel cock Turned to “OFF”Turn the fuel cock to 
“ON”2-8
Fuel Empty Refill as soon as 
possible3-3
Stale or contaminated Have serviced by 
Yamaha dealer4-10
Fuel tank Water or dirt present Have serviced by 
Yamaha dealer4-11
Spark plug Fouled or defective Clean or replace 4-15
Spark plug cap Not connected or loose Connect properly 4-15
Crankcase Filled with water Crank engine with plug 
out until clean5-8
Fuel filter Clogged or water 
pooledHave serviced by 
Yamaha dealer4-11
Choke Knob moves back on 
its ownTighten the choke knob 
adjusting nut4-19
UGU571.book  Page 1  Tuesday, July 10, 2001  2:25 PM 
Page 125 of 136

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EJU01118 
Emergency procedures 
EJU01119 
Cleaning the jet intake and 
impeller  
If weeds or debris get caught in the intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine
speed rises. If this condition is allowed to
continue, the engine will overheat and may
seize. If there is any sign that the jet intake
or impeller is clogged with weeds or debris,
beach the watercraft and check the intake
and impeller. Always stop the engine before
beaching the watercraft. 
WARNING@ Before attempting to remove weeds or
debris from the jet intake or impeller
areas, shut the engine off and remove
the clip from the engine shut-off switch.
Severe injury or death could result from
contact with the rotating parts of the jet
pump. 
@ 
1. Turn the watercraft on its side as shown. 
CAUTION:@ Place a suitable clean cloth or carpet-
ing underneath the watercraft to pro-
tect it from abrasions and scratches. 
Always turn the watercraft over onto
its port (left) side. 
When turning the watercraft on its
side, support the bow so the handle-
bars cannot be bent or damaged. 
@ 
UGU571.book  Page 4  Tuesday, July 10, 2001  2:25 PM 
Page 133 of 136

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Inspecting the steering cable ................ 4-13
J
Jet unit................................................... 3-12
Jumping the battery................................. 5-5
L
Label location .......................................... 1-3
Launching the watercraft ....................... 3-16
Learning to operate your watercraft ...... 3-20
Leaving the watercraft ........................... 3-19
Limitations on who may operate the 
watercraft .............................................. 1-10
Location of main components ................. 2-1
Lubrication............................................... 4-3
Lubrication points .................................. 4-16
M
Maintenance and adjustments ................ 4-7
Multifunction meter ....................... 2-18, 3-13
O
Oil filter .................................................. 4-12
Oil tank .................................................. 4-12
Oil tank filler cap...................................... 2-7
Oil warning indicator.............................. 2-26
Operating your watercraft...................... 3-20
Operation .............................................. 3-14
Operation of controls and other 
functions .................................................. 2-4
Operation requirements ........................ 1-12
Other labels ............................................. 1-9
Owner’s/Operator’s Manual and 
tool kit ...................................................... 4-8
P
PADLOC initial setting........................... 2-19
PADLOC (Programmable digital 
locking ignition) ..................................... 2-19
Periodic maintenance chart..................... 4-9
Post-operation checks........................... 3-33
Pre-operation check list........................... 3-5
Pre-operation check points ..................... 3-6
Pre-operation checks .............................. 3-5
Primary Identification (PRI-ID) number ... 1-1
Q
Quick Shift Trim System (QSTS) 
selector.................................................. 2-14R
Rear seat................................................. 2-4
Rear storage compartments .................. 2-30
Recommended equipment .................... 1-14
Replacing the fuse ................................ 4-23
Reverse on waterways .......................... 3-32
Riding watercraft with passengers ........ 3-21
Rough water operation .......................... 3-32
S
Safe boating rules ................................. 1-18
Safety information ................................. 1-10
Selecting “PADLOC” mode ................... 2-20
Shift lever .............................................. 2-13
Shift lever and reverse gate .................. 3-11
Side grips .............................................. 2-16
Specifications ........................................ 4-24
Speedometer......................................... 2-22
Starting and boarding in shallow 
water ..................................................... 3-23
Starting from a dock .............................. 3-23
Starting the engine ................................ 3-16
Starting the watercraft ........................... 3-22
Start switch............................................ 2-10
Steering system ...........................2-11, 3-10
Stopping the engine .............................. 3-19
Stopping the watercraft ......................... 3-30
Storage.................................................... 4-1
Storage compartments .......................... 2-28
Submerged watercraft ............................. 5-8
Switches ................................................ 3-13
T
Tachometer ........................................... 2-21
Throttle .................................................. 3-10
Throttle lever ......................................... 2-10
Tilt lever ................................................. 2-12
Towing the watercraft .............................. 5-7
Transporting .......................................... 3-35
Tripmeter ............................................... 2-25
Trip timer ............................................... 2-24
Troubleshooting ...................................... 5-1
Troubleshooting chart ............................. 5-1
Turning the watercraft ........................... 3-28
UGU571.book  Page 2  Tuesday, July 10, 2001  2:25 PM