check engine YAMAHA VMAX 2016 Owner's Manual

Periodic maintenance an d a djustment
6-13
6
8. Install the engine oil drain bolt andits new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.
10. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.TIPAfter the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.NOTICE
ECA10402
If the oil level warnin g lig ht flickers
or remains on even if the oil level is
correct, immed iately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.11. Turn the engine off, wait a few mi- nutes until the oil settles, and then
check the oil level and correct it if
necessary.
1. Torque wrenchTightenin g torque:
Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf)
Ti ghtenin g torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
1
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Oil change:
4.30 L (4.55 US qt, 3.78 Imp.qt)
With oil filter removal: 4.70 L (4.97 US qt, 4.14 Imp.qt)
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Periodic maintenance an d a djustment
6-16
6
7. Check the oil check bolt gasket
and the oil filler bolt gasket for
damage, and replace them if nec-
essary.
8. Refill with the recommended final gear oil until it flows out of the oil
check bolt hole.
9. Install the oil check bolt, the oil fill- er bolt and their gasket, and then
tighten the bolts to the specified
torques. 10. Install the final gear case breather
cap by installing the washer and
bolt, and then tighten the bolt to
the specified torque.
11. Check the final gear case for oil leakage. If oil is leaking, check for
the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU46694
To check the coolant level1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion.TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
 Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.2. Check the coolant level in the
coolant reservoir.TIPThe coolant should be between the mi-
nimum and maximum level marks.
1. Final gear oil check bolt
2. GasketRecommen ded final gear oil:
Yamaha genuine shaft drive gear oil
SAE 80W-90 API GL-5
Oil quantity:
0.30 L (0.32 US qt, 0.26 Imp.qt)
2
1
Tightenin g torques:
Final gear oil check bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
Ti ghtenin g torque:
Final gear case breather cap bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
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Periodic maintenance an d a djustment
6-17
6
3. If the coolant is at or below the mi-nimum level mark, remove the
coolant reservoir cap guard by re-
moving the bolt, and then remove
the reservoir cap. WARNING! Re-
move only the coolant reservoir
cap. Never attempt to remove
the ra diator cap when the en-
g ine is hot.
[EWA15162]
4. Add coolant to the maximum level
mark, and then install the reservoir
cap. NOTICE: If coolant is not
availa ble, use distille d water or
soft tap water instead . Do notuse har
d water or salt water
since it is harmful to the en gine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possi ble, other-
wise the coolin g system will not
b e protecte d a gainst frost an d
corrosion. If water has been
a dde d to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possi ble, otherwise the
effectiveness of the coolant will
b e re duce d.
[ECA10473]
5. Install the coolant reservoir cap
guard by installing the bolt.
EAU46426
To chan ge the coolant
1. Place the vehicle on a level surfa- ce and let the engine cool if neces-
sary.
2. Remove cowling A. (See page 6-8.) 3. Remove the right air intake duct
by removing the bolts.
4. Place a container under the en- gine to collect the used coolant.
5. Remove the radiator cap. WARNING! Never attempt to re-
move the ra diator cap when the
en gine is hot.
[EWA10382]
1. Coolant reservoir cap
2. Coolant reservoir cap guard
3. Bolt
4. Maximum level mark
5. Minimum level mark
2
1
5
4
3
Coolant reservoir capacity (up to
the maximum level mark):
0.27 L (0.29 US qt, 0.24 Imp.qt)
1. Bolt
2. Right air intake duct
1 1
2
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Periodic maintenance an d a djustment
6-19
6 14. Install the coolant reservoir cap,
and then install the reservoir cap
guard by installing the bolt.
15. Install the radiator cap.
16. Start the engine, let it idle for sev- eral minutes, and then turn it off.
17. Remove the radiator cap to check the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radi-
ator, and then install the radiator
cap.
18. Check the coolant level in the res- ervoir. If necessary, remove the
coolant reservoir cap guard and the cap, add coolant to the maxi-
mum level mark, and then install
the cap and the cap guard.
19. Start the engine, and then check the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
20. Install the right air intake duct by installing the bolts.
21. Install the cowling.
EAU36765
Air filter elementThe air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
Antifreeze/water mixture ratio: 1:1
Recommen ded antifreeze:
High-quality ethylene glycol anti-
freeze containing corrosion inhibi-
tors for aluminum engines
Coolant quantity:
Radiator (including all routes):3.75 L (3.96 US qt, 3.30 Imp.qt)
Coolant reservoir (up to the maxi-
mum level mark): 0.27 L (0.29 US qt, 0.24 Imp.qt)
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Periodic maintenance an d a djustment
6-20
6
EAU44735
Checkin g the en gine i dlin g
spee dCheck the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.
EAU21386
Checkin g the throttle grip free
playMeasure the throttle grip free play as
shown.
Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.
EAU21402
Valve clearanceThe valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
En gine i dlin g spee d:
950–1050 r/min
1. Throttle grip free play
Throttle grip free play:
3.0–5.0 mm (0.12–0.20 in)
1
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Periodic maintenance an d a djustment
6-39
6 3. Pull the license plate light unit out-
ward as shown to access the bulb
and its socket. 4. Remove the license plate light
bulb socket (together with the
bulb) by turning it counterclock-
wise, and then pulling it out.
5. Remove the burnt-out bulb by pulling it out.
6. Insert a new bulb into the socket.
7. Install the socket (together with the bulb) by pushing it in, and then
turning it clockwise until it stops.
8. Place the license plate light unit in the original position, and then in-
stall the bolts.
9. Install the holding plate by install- ing the bolts.
EAU24351
Supportin g the motorcycleSince this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other mainte-
nance requiring the motorcycle to
stand upright. Check that the motorcy-
cle is in a stable and level position be-
fore starting any maintenance. A
strong wooden box can be placed un-
der the engine for added stability.
To service the front wheel
1. Stabilize the rear of the motorcy- cle by using a motorcycle stand
or, if an additional motorcycle
stand is not available, by placing a
jack under the frame in front of the
rear wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
1. License plate light unit bolt
2. License plate light unit
1. License plate light bulb socket
2. License plate light unit
1
2
12
1. License plate light bulb
1
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Periodic maintenance an d a djustment
6-41
6
EAU63200
Trou bleshootin g chartsStartin g pro blems or poor en gine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
Have a Yamaha dealer check the vehicle. The engine does not start.
Have a Yamaha dealer check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth or replace the
spark plugs.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
The engine does not start.
Check the ignition.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
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Periodic maintenance an d a djustment
6-42
6
En
gine overheatin g
WARNING
EWAT1041
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
 Place a thick rag , like a towel, over the ra diator cap, an d then slowly rotate the cap counterclockwise to the
d etent to allow any resi dual pressure to escape. When the hissin g soun d has stopped , press down on the cap
while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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Motorcycle care and stora ge
7-4
7
EAU26244
Stora geShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilate d room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in an d cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .Long-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter. 2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to protect the cylinders, piston rings,
etc. from corrosion.a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then pla-
ce the spark plugs on the cylin-
der head so that the electrodes
are grounded. (This will limit
sparking during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent dam-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlets with plastic bags to prevent moisture
from entering them.
7. Remove the battery and fully char- ge it. Store it in a cool, dry place
and charge it once a month. Do
not store the battery in an exces-
sively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-31.
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10-1
10
IndexAABS ....................................................... 3-20
ABS warning light ................................... 3-6
Air filter element .................................... 6-19
Auxiliary light bulb, replacing ................ 6-37BBattery .................................................. 6-31
Brake and clutch fluids, changing ........ 6-27
Brake and clutch levers, checking and
lubricating ........................................... 6-28
Brake and shift pedals, checking and lubricating ........................................... 6-28
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-19
Brake lever free play, checking............. 6-24
Brake light switches.............................. 6-24
Brake pedal........................................... 3-20
Brake/tail light ....................................... 6-37CCables, checking and lubricating ......... 6-27
Care ........................................................ 7-1
Catalytic converters .............................. 3-24
Clutch lever ................................. 3-18, 6-23
Coolant ................................................. 6-16
Coolant temperature warning light ......... 3-5
Cowling and panels, removing and installing................................................ 6-8DDimmer switch ...................................... 3-17EEngine break-in....................................... 5-3
Engine idling speed, checking .............. 6-20
Engine oil and oil filter cartridge ........... 6-11
Engine serial number .............................. 9-1 Engine stop switch ............................... 3-18
Engine trouble warning light ................... 3-5
EXUP system........................................ 3-31
FFinal gear oil ......................................... 6-14
Front and rear brake pads, checking ... 6-25
Front fork, adjusting ............................. 3-26
Front fork, checking ............................. 6-30
Fuel ....................................................... 3-22
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light ........................... 3-5
Fuel tank breather hose and overflow
hose ................................................... 3-24
Fuel tank cap ........................................ 3-21
Fuses, replacing ................................... 6-34HHandlebar switches .............................. 3-17
Hazard switch....................................... 3-18
Headlight bulb, replacing ..................... 6-35
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-18IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-32
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-6
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing........ 6-38
Luggage strap holders ......................... 3-30MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4 Maintenance, emission control
system ..................................................6-3
Matte color, caution ................................7-1
Model label .............................................9-1
Multi-function display .............................3-8
NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-17SSafety information ...................................1-1
Seats .....................................................3-25
Shifting ....................................................5-2
Shift pedal .............................................3-19
Shift timing indicator light .......................3-6
Shock absorber assembly, adjusting ....3-28
Sidestand ..............................................3-31
Sidestand, checking and lubricating.....6-29
Spark plugs, checking ..........................6-10
Specifications .........................................8-1
Speedometer unit ...................................3-7
Starting the engine ..................................5-1
Start switch ...........................................3-18
Steering, checking ................................6-30
Storage ...................................................7-4
Supporting the motorcycle ...................6-39
Swingarm pivots, lubricating ................6-29TThrottle grip and cable, checking and lubricating ...........................................6-27
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