oil YAMAHA XCITY 125 2009 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Speedometer ..................................3-4
Fuel gauge ......................................3-5
Coolant temperature gauge ............3-5
Multi-function display ......................3-5
Handlebar switches ........................3-8
Front brake lever ............................3-9
Rear brake lever .............................3-9
Fuel tank cap ................................3-10
Fuel ...............................................3-10
Catalytic converters ......................3-12
Seat ..............................................3-12
Storage compartments .................3-13
Windshield ....................................3-14
Adjusting the shock absorber
assemblies ................................3-15
Carrier ...........................................3-16
Luggage hook ...............................3-16
Sidestand ......................................3-16Ignition circuit cut-off system ........ 3-17
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-6
Checking the spark plug ................. 6-7
Engine oil ....................................... 6-8
Final transmission oil .................... 6-11
Coolant ......................................... 6-12
Air filter and V-belt case air filter
elements ................................... 6-13
Checking the throttle cable free
play ........................................... 6-14Valve clearance ........................... 6-15
Tires ............................................. 6-15
Cast wheels ................................. 6-17
Front and rear brake lever free
play ........................................... 6-17
Checking the front and rear brake
pads .......................................... 6-18
Checking the brake fluid level ...... 6-18
Changing the brake fluid .............. 6-19
Checking and lubricating the
cables ....................................... 6-20
Checking and lubricating the
throttle grip and cable ............... 6-20
Lubricating the front and rear
brake levers .............................. 6-20
Checking and lubricating the
centerstand and sidestand ....... 6-21
Checking the front fork ................. 6-21
Checking the steering .................. 6-22
Checking the wheel bearings ....... 6-22
Battery ......................................... 6-23
Replacing the fuses ..................... 6-24
Replacing a headlight bulb .......... 6-25
Replacing a front turn signal light
bulb ........................................... 6-27
Replacing a tail/brake light bulb or
a rear turn signal light bulb ....... 6-27
Replacing the license plate light
bulb ........................................... 6-28
Replacing an auxiliary light
bulb ........................................... 6-28U16PE1E0.book Page 1 Monday, July 28, 2008 9:57 AM

DESCRIPTION
2-1
2
EAU32220
Left view
1
2 3 4 5 87 9
6
1. Rear storage compartment (page 3-13)
2. Shock absorber assembly spring preload adjusting ring (page 3-15)
3. Final transmission oil filler cap (page 6-11)
4. Air filter element (page 6-13)
5. V-belt case air filter element (page 6-13)
6. Engine oil filter element (page 6-8)
7. Sidestand (page 3-16, 6-21)
8. Coolant level check window (page 6-12)9. Front brake pads (page 6-18)
U16PE1E0.book Page 1 Monday, July 28, 2008 9:57 AM

DESCRIPTION
2-2
2
EAU32230
Right view
2 13 4
5 6 7 8
1. Grab bar (page 5-2)
2. Main fuse/fuse box (page 6-24)
3. Battery (page 6-23)
4. Coolant reservoir cap (page 6-12)
5. Fuel tank cap (page 3-10)
6. Engine oil filler cap (page 6-8)
7. Centerstand (page 6-21)
8. Rear brake pads (page 6-18)U16PE1E0.book Page 2 Monday, July 28, 2008 9:57 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-6
3


two tripmeters (which show the
distance traveled since they were
last set to zero, the time passed
since the tripmeters were set to ze-
ro, and the average speed traveled
during this time)


a fuel reserve tripmeter (which
shows the distance traveled since
the fuel level warning light came
on)


a clock


an ambient temperature display


an oil change indicator (which
comes on when the engine oil
should be changed)
TIP

For the UK, the distance traveled
is displayed in miles and the tem-
perature reading is displayed in °F.


For other countries, the distance
traveled is displayed in kilometers
and the temperature reading is dis-played in °C.Odometer and tripmeter modes
Pushing the “MODE” button switches
the display between the odometer
mode “Total” and the tripmeter modes
“Trip” in the following order:
Total → Trip 1 → Trip 2 → Trip/fuel →
Total
TIPThe Trip/fuel odometer is only activatedif the fuel level warning light comes on.
Pushing the “SET” button when in the
tripmeter mode switches the display
between the different tripmeter func-
tions in the following order:Trip 1 or Trip 2 → Time 1 or 2 → Aver-
age speed 1 or 2 → Trip 1 or Trip 2
If the fuel level warning light comes on
(See page 3-5.), the display will auto-
matically change to the fuel reserve
tripmeter mode “Trip/fuel” and start
counting the distance traveled from that
point. In that case, pushing the “MODE”
button switches the display between
the various tripmeter and odometer
modes in the following order:
Trip/Fuel → Trip 1 → Trip 2 → Total →
Trip/fuel1. Total
2. Trip 1
3. Trip 2
4. Trip/Fuel
"Mode"
"Mode"
"Mode"
"Mode"1
2
3
4
ZAUM0391
1. Distance
2. Time
3. Average speed
"Set"
"Set""Set"
12
3
ZAUM0392
U16PE1E0.book Page 6 Monday, July 28, 2008 9:57 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-8
3 Oil change indicator “OIL”
The engine oil should be changed
when this indicator comes on. The indi-
cator stays on until it is reset. After
changing the engine oil, reset the indi-
cator as follows.
1. While holding the “MODE” and
“SET” buttons pushed, turn the key
to“ON”.
2. Continue holding the “MODE” and
“SET” buttons pushed for two to
five seconds.
3. Release the buttons and the oil
change indicator will go off.
TIP

The oil change indicator will come
on at the initial 1000 km (600 mi),
5000 km (3000 mi) after the initial
1000 km (600 mi) and every 6000
km (3600 mi) thereafter.


If the engine oil is changed before
the oil change indicator comes on
(i.e. before the periodic oil change
interval has been reached), the in-
dicator must be reset after the oil
change for the next periodic oil
change to be indicated at the cor-
rect time. After resetting, the indi-
cator will come on for two seconds.
If the indicator does not come on,repeat the procedure.
EAU12347
Handlebar switches Left
Right
1. Oil change indicator “OIL”
1
ZAUM0582
1. Dimmer“/”/Pass“” switch
2. Turn signal switch“/”
3. Horn switch“”
1. Start switch“”ZAUM0642
1
U16PE1E0.book Page 8 Monday, July 28, 2008 9:57 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-10
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-8
Final transmission oilCheck vehicle for oil leakage. 6-11
CoolantCheck coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.6-12
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-17, 6-18, 6-18
U16PE1E0.book Page 1 Monday, July 28, 2008 9:57 AM

OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU16830
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1000 km (600 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAUM2281
0–500 km (0–300 mi)
Avoid prolonged operation above 1/3
throttle.
500–1000 km (300–600 mi)
Avoid prolonged operation above 1/2
throttle. NOTICE: After 1000 km (600
mi) of operation, the engine oil and
final transmission oil must be
changed, and the engine oil filter el-
ement replaced.
[ECAM1091]
1000 km (600 mi) and beyond
The vehicle can now be operated nor-
mally.NOTICE
ECA10270
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealercheck the vehicle.
EAU17213
Parking When parking, stop the engine, and
then remove the key from the main
switch.
WARNING
EWA10311


Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.


Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.


Do not park near grass or other
flammable materials whichmight catch fire.
U16PE1E0.book Page 4 Monday, July 28, 2008 9:57 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
6
8*Brake hosesCheck for cracks or damage.√√√√√
Replace. Every 4 years
9*WheelsCheck runout and for damage.√√√√
10*TiresCheck tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
11*Wheel bearingsCheck bearing for looseness or
damage.√√√√
12*Steering bearingsCheck bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 24000 km (14000 mi)
13*Chassis fastenersMake sure that all nuts, bolts and
screws are properly tightened.√√√√√
14Sidestand, center-
standCheck operation.
Lubricate.√√√√√
15*Sidestand switchCheck operation.√√√√√√
16*Front forkCheck operation and for oil leak-
age.√√√√
17*Shock absorber as-
sembliesCheck operation and shock ab-
sorbers for oil leakage.√√√√
18*Fuel injectionCheck engine idle speed.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
U16PE1E0.book Page 3 Monday, July 28, 2008 9:57 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
19 Engine oilChange. (See page 3-3.)√When the oil change indicator light comes on [5000 km (3000 mi)
after the initial 1000 km (600 mi) and every 6000 km (3500 mi)
thereafter]
Check oil level and vehicle for oil
leakage.Every 3000 km (1800 mi)√
20Engine oil filter ele-
mentReplace.√√√
21*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
22Final transmission
oilCheck vehicle for oil leakage.√√ √
Change.√√√
23*V- b e l tReplace. Every 18000 km (10500 mi)
24*Front and rear brake
switchesCheck operation.√√√√√√
25Moving parts and
cablesLubricate.√√√√√
26*Throttle grip hous-
ing and cableCheck operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing
and cable.√√√√√
27*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
U16PE1E0.book Page 4 Monday, July 28, 2008 9:57 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6 Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-fied torque as soon as possible.
EAUM2271
Engine oil The engine oil level should be checked
before each ride. In addition, the oil
must be changed at the intervals spec-
ified in the periodic maintenance and
lubrication chart and when the service
indicator light comes on.
To check the engine oil level
1. Place the scooter on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.TIPThe engine oil should be between theminimum and maximum level marks.
1. Spark plug gapSpark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:
12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
1
ZAUM0037
U16PE1E0.book Page 8 Monday, July 28, 2008 9:57 AM