oil filter YAMAHA XMAX 400 2020 Owners Manual

Table of contents
Safety information............................1-1
Further safe-riding points ................1-5
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Smart key system ............................3-1
Smart key system............................3-1
Operating range of the smart key
system .........................................3-2
Handling of the smart key and
mechanical keys ..........................3-3
Smart key ........................................3-5
Replacing the smart key battery .....3-6
Main switch .....................................3-8
Instrument and control functions....4-1
Indicator lights and warning
lights ............................................4-1
Speedometer...................................4-2
Tachometer .....................................4-3
Multi-function display......................4-3
Handlebar switches.......................4-12
Front brake lever ...........................4-13
Rear brake lever ............................4-14
Rear brake lock lever ....................4-14
ABS ...............................................4-15
Traction control system.................4-16
Fuel tank cap.................................4-18
Fuel................................................4-19
Fuel tank overflow hose ................4-20
Catalytic converters .....................4-21
Storage compartments .................4-21
Windshield.....................................4-23
Handlebar position .......................4-26
Adjusting the shock absorber
assemblies .................................4-26
Sidestand ......................................4-27
Ignition circuit cut-off system........4-28
Auxiliary DC jack ..........................4-30For your safety – pre-operation
checks............................................... 5-1
Operation and important riding
points................................................. 6-1
Starting the engine.......................... 6-2
Starting off ...................................... 6-3
Acceleration and deceleration ........ 6-3
Braking............................................ 6-4
Tips for reducing fuel
consumption................................ 6-5
Engine break-in ............................... 6-5
Parking ............................................ 6-6
Periodic maintenance and
adjustment........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system.............. 7-3
General maintenance and
lubrication chart........................... 7-4
Removing and installing panels ...... 7-7
Checking the spark plug ................. 7-8
Canister........................................... 7-9
Engine oil and oil filter element ..... 7-10
Final transmission oil .................... 7-12
Coolant ......................................... 7-13
Air filter elements and check
hoses and V-belt case air filter
element ...................................... 7-15
Checking the throttle grip free
play ............................................ 7-17
Valve clearance ............................. 7-18
Tires .............................................. 7-18
Cast wheels .................................. 7-20
Checking the front and rear brake
lever free play ............................ 7-21
Adjusting the rear brake lock
cable .......................................... 7-22
Checking the rear brake lock ........ 7-22
Checking the front and rear brake
pads........................................... 7-23
Checking the brake fluid level....... 7-23
Changing the brake fluid............... 7-24
Checking the V-belt ...................... 7-25
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Description
2-1
2
EAU63371
Left view
41
5610812791113
23
1. Storage compartment A (page 4-21)
2. Owner’s tool kit (page 7-2)
3. Grab bar (page 6-3)
4. Shock absorber assembly spring preload adjusting ring (page 4-26)
5. Air filter element (left) (page 7-15)
6. Final transmission oil filler cap (page 7-12)
7. Final transmission oil drain bolt (page 7-12)
8. V-belt case air filter element (page 7-15)
9. Engine oil drain bolt (page 7-10)
10.Engine oil filter element (page 7-10)
11.Sidestand (page 4-27)
12.Spark plug (page 7-8)
13.Coolant reservoir (page 7-13)
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Operation and important riding points
6-5
6
EAU16821
Tips for reducing fuel con-
sumption
Fuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16842
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU34323
0–1000 km (0–600 mi)
Avoid prolonged operation above 4000
r/min. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the engine oil, final transmission oil
and the oil filter element.
[ECA12932]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6000
r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
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Periodic maintenance and adjustment
7-5
7
14*Steering bearings• Check bearing assemblies for
looseness.√√ √
• Moderately repack with lithium-
soap-based grease.√√
15*Chassis fasteners• Make sure that all nuts, bolts
and screws are properly tight-
ened.√√√√√
16Front and rear
brake lever pivot
shaft• Lubricate with silicone grease.√√√√√
17Sidestand, center-
stand• Check operation.
• Lubricate with lithium-soap-
based grease.√√√√√
18*Sidestand switch• Check operation and replace if
necessary.√√√√√√
19*Front fork• Check operation and for oil
leakage.
• Replace if necessary.√√√√
20*Shock absorber
assemblies• Check operation and for oil
leakage.
• Replace if necessary.√√√√
21 Engine oil• Change (warm engine before
draining).
• Check oil level and vehicle for
oil leakage.At the initial interval and
when the oil change indi-
cator flashes or comes
on.√
22Engine oil filter el-
ement• Replace.√√√
23*Final transmission
oil• Check vehicle for oil leakage.√√√√√
• Change.√√√√√√
24
*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change. Every 3 years
25*V-belt• Replace.When the V-belt replacement
indicator flashes [every 20000
km (12000 mi)]
26*Front and rear
brake switches• Check operation.√√√√√√ NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER
READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance and adjustment
7-6
7
EAU72770
TIP
Engine air filters and V-belt air filter
• This model’s engine air filters are equipped with disposable oil-coated pa-
per elements, which must not be cleaned with compressed air to avoid
damaging them.
• The engine air filter elements need to be replaced and the V-belt air filter
element needs to be serviced more frequently when riding in unusually wet
or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cyl-
inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
27*Moving parts and
cables• Lubricate.√√√√√
28*Throttle grip hous-
ing and cable• Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous-
ing and cable.√√√√√
29*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
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Periodic maintenance and adjustment
7-10
7
EAUM3940
Engine oil and oil filter ele-
ment
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart and when the oil change
indicator comes on.
To check the engine oil level
1. Place the vehicle on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.
TIP
The engine oil should be between the
tip of the dipstick and the maximum
level mark.
4. If the engine oil is not between the
tip of the dipstick and the maxi-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
To change the engine oil (with or
without oil filter element replace-
ment)
1. Place the vehicle on the center-
stand.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Place an oil pan under the engine
to collect the used oil.
4. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIP
Skip steps 5…7 if the oil filter element is
not being replaced.
5. Remove the oil filter element cover
by removing the bolts. NOTICE:
When removing the oil filter ele-1. Engine oil filler cap
2. Dipstick
3. Maximum level mark
4. Tip of the engine oil dipstick
ZAUM1028
3
4
1
2
1. Engine oil drain bolt
2. Gasket
12
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Periodic maintenance and adjustment
7-11
7 ment cover, the compression
spring will fall out. Take care not
to lose the compression spring.
[ECA12912]
6. Remove and replace the oil filter
element and O-rings.
7. Install the compression spring and
oil filter element cover by installing
the bolts, then tightening them to
the specified torque.
TIP
Make sure that the O-rings are properly
seated.
8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
NOTICE
ECA11671
Do not use oils with a diesel
specification of “CD” or oils of a
higher quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Be sure no foreign material en-
ters the crankcase.
1. Bolt
2. Oil filter element cover
1. Oil filter element cover
2. O-ring
3. Compression spring
4. Oil filter element
Tightening torque:
Oil filter element cover bolt:
10 N·m (1.0 kgf·m, 7.4 lb·ft)
21
12
43
Tightening torque:
Engine oil drain bolt:
20 N·m (2.0 kgf·m, 15 lb·ft)
Recommended engine oil:
See page 9-1.
Oil quantity:
Oil change:
1.50 L (1.59 US qt, 1.32 Imp.qt)
With oil filter removal:
1.70 L (1.80 US qt, 1.50 Imp.qt)
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Specifications
9-1
9
Dimensions:
Overall length:
2185 mm (86.0 in)
Overall width:
766 mm (30.2 in)
Overall height:
1415/1465 mm (55.7/57.7 in)
Seat height:
800 mm (31.5 in)
Wheelbase:
1567 mm (61.7 in)
Ground clearance:
90 mm (3.54 in)
Minimum turning radius:
2.5 m (8.20 ft)
Weight:
Curb weight:
210 kg (463 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train:
DOHC
Number of cylinders:
Single cylinder
Displacement:
395 cm³
Bore × stroke:
83.0 × 73.0 mm (3.27 × 2.87 in)
Compression ratio:
10.6 : 1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change:
1.50 L (1.59 US qt, 1.32 Imp.qt)
With oil filter removal:
1.70 L (1.80 US qt, 1.50 Imp.qt)
Final transmission oil:
Type:
YAMALUBE 10W-40 or SAE 10W-30 type
SE motor oil
Quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):
0.18 L (0.19 US qt, 0.16 Imp.qt)
Radiator (including all routes):
1.30 L (1.37 US qt, 1.14 Imp.qt)
Air filter:
Air filter element:
Oil-coated paper element
Fuel:
Recommended fuel:
Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
13 L (3.4 US gal, 2.9 Imp.gal)
Fuel reserve amount:
2.4 L (0.63 US gal, 0.53 Imp.gal)
Fuel injection:
Throttle body:
ID mark:
B741 00
Spark plug(s):
Manufacturer/model:
NGK/CR7E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:
Dry, centrifugal, shoe
Drivetrain:
Primary reduction ratio:
1.000
Final drive:
Gear
Secondary reduction ratio:
6.643 (31/14 x 42/14)
Transmission type:
V-belt automatic
Chassis:
Frame type:
Underbone
Caster angle:
26.5 °
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11-1
11
Index
A
ABS ....................................................... 4-15
ABS warning light ................................... 4-1
Acceleration and deceleration ................ 6-3
Air filter elements and check hoses and
V-belt case air filter element ............... 7-15
Auxiliary DC jack ................................... 4-30
Auxiliary lights ....................................... 7-32
B
Battery .................................................. 7-29
Brake fluid, changing ............................ 7-24
Brake fluid level, checking .................... 7-23
Brake lever, front .................................. 4-13
Brake lever, rear.................................... 4-14
Brake levers, lubricating ....................... 7-26
Brake/tail light ....................................... 7-33
Braking.................................................... 6-4
C
Cables, checking and lubricating ......... 7-25
Canister................................................... 7-9
Care ........................................................ 8-1
Catalytic converters .............................. 4-21
Centerstand and sidestand, checking
and lubricating .................................... 7-27
Coolant ................................................. 7-13
D
Data recording, vehicle ......................... 10-2
Diagnostic connectors .......................... 10-2
Dimmer/Pass switch ............................. 4-12
E
Emergency mode.................................. 7-38
Engine break-in....................................... 6-5
Engine oil and oil filter element ............. 7-10
Engine serial number ............................ 10-1
Engine trouble warning light ................... 4-1
F
Final transmission oil ............................ 7-12
Front and rear brake lever free play,
checking ............................................. 7-21
Front and rear brake pads, checking.... 7-23
Front fork, checking .............................. 7-27
Front turn signal light ............................ 7-33
Fuel ....................................................... 4-19
Fuel consumption, tips for reducing ....... 6-5
Fuel tank cap ........................................ 4-18
Fuel tank overflow hose ........................ 4-20
Fuses, replacing.................................... 7-30
H
Handlebar position, adjusting ............... 4-26
Handlebar switches .............................. 4-12Hazard switch....................................... 4-12
Headlights ............................................ 7-32
High beam indicator light ....................... 4-1
Horn switch .......................................... 4-12
I
Identification numbers .......................... 10-1
Ignition circuit cut-off system............... 4-28
Indicator lights and warning lights ......... 4-1
K
Key, handling of smart and mechanical
keys ...................................................... 3-3
L
License plate light bulb, replacing........ 7-34
M
Main switch ............................................ 3-8
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control
system.................................................. 7-3
Matte color, caution ............................... 8-1
Model label ........................................... 10-1
Multi-function display ............................. 4-3
O
Operating range of the smart key
system.................................................. 3-2
P
Panels, removing and installing.............. 7-7
Parking ................................................... 6-6
Part locations ......................................... 2-1
R
Rear brake lock cable, adjusting .......... 7-22
Rear brake lock, checking .................... 7-22
Rear brake lock lever............................ 4-14
S
Safe-riding points ................................... 1-5
Safety information .................................. 1-1
Shock absorber assemblies,
adjusting............................................. 4-26
Sidestand ............................................. 4-27
Smart key ............................................... 3-5
Smart key battery, replacing .................. 3-6
Smart key system ................................... 3-1
Smart key system indicator light ............ 4-2
Smart key system, troubleshooting...... 7-35
Spark plug, checking ............................. 7-8
Specifications ......................................... 9-1
Speedometer .......................................... 4-2
Starting off.............................................. 6-3
Starting the engine ................................. 6-2
Steering, checking................................ 7-28
Stop/Run/Start switch .......................... 4-12
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