Chain YAMAHA YZF-R7 2022 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2022, Model line: YZF-R7, Model: YAMAHA YZF-R7 2022Pages: 100, PDF Size: 3.78 MB
Page 6 of 100

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-3
Multi-function meter unit ................ 3-6
Handlebar switches ...................... 3-12
Clutch lever .................................. 3-14
Shift pedal .................................... 3-14
Brake lever.................................... 3-14
Brake pedal .................................. 3-15
ABS .............................................. 3-15
Fuel tank cap ................................ 3-16
Fuel ............................................... 3-17
Fuel tank overflow hose ............... 3-18
Catalytic converter ....................... 3-19
Seats ............................................ 3-19
Rear view mirrors.......................... 3-21
Adjusting the front fork ................. 3-22
Adjusting the shock absorber assembly ................................... 3-24
Auxiliary DC connector ................. 3-26
Sidestand ..................................... 3-26
Ignition circuit cut-off system ....... 3-27 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Engine break-in ............................... 5-1
Starting the engine .......................... 5-2
Shifting ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-4
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kits........................................... 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-5
Removing and installing cowlings... 6-9
Checking the spark plugs ............. 6-10
Canister ......................................... 6-11
Engine oil and oil filter cartridge.... 6-11
Why Yamalube .............................. 6-14
Coolant.......................................... 6-14
Replacing the air filter element and cleaning the check hose..... 6-16
Checking the engine idling
speed ......................................... 6-16 Checking the throttle grip free
play ............................................ 6-17
Valve clearance............................. 6-17
Tires .............................................. 6-17
Cast wheels .................................. 6-20
Adjusting the clutch lever free play ............................................ 6-20
Checking the brake lever free
play ............................................ 6-21
Brake light switches ..................... 6-21
Checking the front and rear brake pads ................................ 6-22
Checking the brake fluid level ...... 6-22
Changing the brake fluid .............. 6-24
Drive chain slack........................... 6-24
Cleaning and lubricating the drive chain ................................. 6-26
Checking and lubricating the cables ........................................ 6-26
Checking and lubricating the
throttle grip and cable ............... 6-27
Checking and lubricating the brake and shift pedals............... 6-27
Checking and lubricating the brake and clutch levers ............. 6-28
Checking and lubricating the
sidestand................................... 6-28
Lubricating the rear suspension ... 6-29
Lubricating the swingarm pivots......................................... 6-29
Checking the front fork ................. 6-29UBEBE0E0.book Page 1 Monday, July 5, 2021 2:26 PM
Page 19 of 100

Instrument and control functions
3-4
3
lig
ht remains on after addin g oil,
stop the en gine an d have a Yamaha
d ealer check the vehicle.
EAU88880
Coolant temperature warnin g
lig ht “ ”
This warning light comes on when the
engine is overheating. If this occurs,
stop the engine immediately and allow
the engine to cool. (See page 6-37.)
For vehicles with a radiator fan, the ra-
diator fan(s) automatically switch on or
off according to the coolant tempera-
ture.TIPWhen the vehicle is turned on, the light
will come on for a few seconds, and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.NOTICE
ECA10022
Do not continue to operate the en-
g ine if it is overheatin g.
EAU91840
Malfunction in dicator li ght
(MIL) “ ”
This light comes on or flashes if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the on-
board diagnostic system. The electri-
cal circuit of the warning light can be
checked by turning the vehicle power
on. The light should come on for a few
seconds, and then go off. If the light
does not come on initially when the ve-
hicle power is turned on, or if the light
remains on, have a Yamaha dealer
check the vehicle.NOTICE
ECA26820
If the MIL starts flashin g, re duce en-
g ine spee d to prevent exhaust sys-
tem damag e.TIPThe engine is sensitively monitored by
the on-board diagnostic system to de-
tect deterioration or malfunction of the
emission control system. Therefore the
MIL may come on or flash due to vehi-
cle modifications, lack of maintenance, or excessive/improper use of the mo-
torcycle. To prevent this, observe
these precautions.
Do not attempt to modify the soft-
ware of the engine control unit.
Do not add any electrical acces-
sories that interfere with engine
control.
Do not use aftermarket accesso-
ries or parts such as suspension,
spark plugs, injectors, exhaust
system, etc.
Do not change the drivetrain
specifications (chain, sprockets,
wheels, tires, etc.).
Do not remove or alter the O2 sen-
sor, air induction system, or ex-
haust parts (catalysts or EXUP,
etc.).
Maintain the drive chain properly.
Maintain correct tire pressure.
Maintain proper brake pedal
height to prevent rear brake from
dragging.
Do not operate the vehicle in an
extreme manner. For example, re-
peated or excessive opening and
UBEBE0E0.book Page 4 Monday, July 5, 2021 2:26 PM
Page 45 of 100

For your safety – pre-operation checks
4-2
4
Rear brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-22, 6-22
Clutch • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.
6-20
Throttle grip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 6-17, 6-27
Control cables • Make sure that operation is smooth.
• Lubricate if necessary. 6-26
Drive chain • Check chain slack.
• Adjust if necessary.
• Check chain condition.
• Lubricate if necessary.
6-24, 6-26
Wheels and tires • Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.
6-17, 6-20
Brake and shift pedals • Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary. 6-27
Brake and clutch levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
6-28
Sidestand • Make sure that operation is smooth.
• Lubricate pivot if necessary.
6-28
ITEM CHECKS PAGE
UBEBE0E0.book Page 2 Monday, July 5, 2021 2:26 PM
Page 56 of 100

Periodic maintenance and adjustment
6-6
6
11*Wheel bearings • Check bearing for looseness or
damage. √√√√
12 *Swingarm pivot
bearings • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
13 Drive chain • Check chain slack, alignment and
condition.
• Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
14 *Steering bearings • Check bearing assemblies for
looseness. √√
√
• Moderately repack with lithium- soap-based grease. √√
15 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
16 Brake lever pivot
shaft
• Lubricate with silicone grease.
√√√√√
17 Brake pedal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
19 Shift pedal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)UBEBE0E0.book Page 6 Monday, July 5, 2021 2:26 PM
Page 74 of 100

Periodic maintenance and adjustment
6-24
6
EAU22734
Changing the brake fluidHave a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking. Brake seals: every 2 years
Brake hoses: every 4 years
EAU22762
Drive chain slackThe drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU60046
To check the drive chain slack
1. Place the motorcycle on the side- stand.TIPWhen checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.2. Shift the transmission into theneutral position.
3. Push down on the drive chain un- der the end of the drive chain
guard.
4. Measure distance A between the drive chain guard and the center
of the chain as shown. 5. If distance A is incorrect, adjust it
as follows. NOTICE: Improper
drive chain slack will overload
the engine as well as other vital
parts of the motorcycle and can
lead to chain slippage or break-
age. If distance A is more than
55.0 mm (2.17 in), the chain can
damage the frame, swingarm,
and other parts. To prevent this
from occurring, keep the drive
chain slack within the specified
limits.
[ECA23070]
1. Drive chain guard
2. Distance ADistance A: 45.0–50.0 mm (1.77–1.97 in)
2 2 2
1 1
UBEBE0E0.book Page 24 Monday, July 5, 2021 2:26 PM
Page 75 of 100

Periodic maintenance and adjustment
6-25
6
EAU59921
To adjust the drive chain slack
Consult a Yamaha dealer before ad-
justing the drive chain slack.1. Loosen the locknut at each end of the swingarm, and then loosen the
axle nut.
2. To tighten the drive chain, turn the drive chain slack adjusting nut at
each end of the swingarm in direc-
tion (a). To loosen the drive chain,
turn the adjusting nut at each end
of the swingarm in direction (b),
and then push the rear wheel for-
ward.
TIPUsing the alignment marks on each
side of the swingarm, make sure that
both drive chain slack adjusting plates
are in the same position for proper
wheel alignment.
3. Tighten the axle nut, and thentighten the locknuts to the speci-
fied torques.
4. Make sure that the drive chain slack adjusting plates are in the
same position, the drive chain
slack is correct, and the drive
chain moves smoothly.
1. Axle nut
2. Locknut
1 1 1 2 2
1. Drive chain slack adjusting nut
1. Alignment marks
2. Drive chain slack adjusting plate
1 1 1
(a) (a) (a)
(b) (b) (b)
1 1 1 2 2
Tightening torques:
Axle nut: 105 N·m (10.5 kgf·m, 77 lb·ft)
Locknut:
16 N·m (1.6 kgf·m, 12 lb·ft)
UBEBE0E0.book Page 25 Monday, July 5, 2021 2:26 PM
Page 76 of 100

Periodic maintenance and adjustment
6-26
6
EAU23027
Cleaning and lubricating the
drive chainThe drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10584
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.1. Clean the drive chain with a drivechain cleaner and a small soft
brush. NOTICE: To prevent dam-
aging the O-rings, do not clean
the drive chain with steam
cleaners, high-pressure wash-
ers or inappropriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri- cants for the drive chain, as they
may contain substances that
could damage the O-rings.
[ECA11112]
EAU23098
Checking and lubricating the
cablesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi-
tions.
[EWA10712]
Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
UBEBE0E0.book Page 26 Monday, July 5, 2021 2:26 PM
Page 89 of 100

Motorcycle care and storage
7-2
7
chemicals such as, solvents,
gasoline, rust removers, brake
fluid, or antifreeze, etc.
Before washing
1. Park the vehicle out of direct sun- light and allow it to cool. This will
help avoid water spots.
2. Make sure all caps, covers, elec- trical couplers and connectors are
tightly installed.
3. Cover the muffler end with a plas- tic bag and a strong rubber band.
4. Pre-soak stubborn stains like in- sects or bird droppings with a wet
towel for a few minutes.
5. Remove road grime and oil stains with a quality degreasing agent
and a plastic-bristle brush or
sponge. NOTICE: Do not use
degreasing agent on areas re-
quiring lubrication such as
seals, gaskets, and wheel axles.
Follow product instructions.
[ECA26290]
Washing 1. Rinse off any degreaser and spray down the vehicle with a garden
hose. Use only enough pressure
to do the job. Avoid spraying wa-
ter directly into the muffler, instru-
ment panel, air inlet, or other inner
areas such as underseat storage
compartments.
2. Wash the vehicle with a quality au- tomotive-type detergent mixed
with cool water and a soft, clean
towel or sponge. Use an old tooth-
brush or plastic-bristle brush for
hard-to-reach places. NOTICE:
Use cold water if the vehicle has
been exposed to salt. Warm wa-
ter will increase salt’s corrosive
properties.
[ECA26301]
3. For windshield-equipped vehicles:Clean the windshield with a soft
towel or sponge dampened with
water and a pH neutral detergent.
If necessary, use a high-quality
windshield cleaner or polish for
motorcycles. NOTICE: Never use
any strong chemicals to clean
the windshield. Additionally,
some cleaning compounds for plastic may scratch the wind-
shield, so be sure to test all
cleaning products before gen-
eral application.
[ECA26310]
4. Rinse off thoroughly with clean
water. Be sure to remove all deter-
gent residues, as they can be
harmful to plastic parts.
After washing 1. Dry the vehicle with a chamois or absorbent towel, preferably mi-
crofiber terrycloth.
2. For drive chain-equipped models: Dry and then lubricate the drive
chain to prevent rust.
3. Use a chrome polish to shine chrome, aluminum, and stainless
steel parts. Often the thermally in-
duced discoloring of stainless
steel exhaust systems can be re-
moved through polishing.
4. Apply a corrosion protection spray on all metal parts including
chrome or nickel-plated surfaces.
WARNING! Do not apply sili- cone or oil spray to seats, hand
grips, rubber foot pegs or tire
treads. Otherwise these parts
UBEBE0E0.book Page 2 Monday, July 5, 2021 2:26 PM
Page 97 of 100

10-1
10
Index
AABS....................................................... 3-15
ABS warning light ................................... 3-5
Air filter element and check hose, replacing and cleaning ....................... 6-16
Air temperature display ........................ 3-10
Auxiliary DC connector ......................... 3-26BBattery .................................................. 6-31
Brake and clutch levers, checking and lubricating ................................... 6-28
Brake and shift pedals, checking and
lubricating........................................... 6-27
Brake fluid, changing............................ 6-24
Brake fluid level, checking.................... 6-22
Brake lever............................................ 3-14
Brake lever free play, checking ............ 6-21
Brake light switches ............................. 6-21
Brake pedal .......................................... 3-15CCables, checking and lubricating ......... 6-26
Canister ................................................ 6-11
Care ........................................................ 7-1
Catalytic converter ............................... 3-19
Clock ...................................................... 3-7
Clutch lever........................................... 3-14
Clutch lever free play, adjusting ........... 6-20
Coolant ................................................. 6-14
Coolant temperature display ................ 3-10
Coolant temperature warning light ......... 3-4
Cowlings, removing and installing.......... 6-9DData recording, vehicle........................... 9-2
Diagnostic connector ............................. 9-2 Dimmer switch ..................................... 3-12
Display brightness and shift timing
indicator light settings mode ............. 3-10
Display units, switching ......................... 3-6
Drive chain, cleaning and lubricating ... 6-26
Drive chain slack .................................. 6-24
EEngine break-in ...................................... 5-1
Engine idling speed, checking ............. 6-16
Engine oil and oil filter cartridge........... 6-11
Engine overheating .............................. 6-37
Engine serial number ............................. 9-1
Engine stop switch............................... 3-13FFront and rear brake pads, checking ... 6-22
Front fork, adjusting ............................. 3-22
Front fork, checking ............................. 6-29
Fuel ...................................................... 3-17
Fuel consumption, tips for reducing ...... 5-4
Fuel meter .............................................. 3-7
Fuel tank cap........................................ 3-16
Fuel tank overflow hose ....................... 3-18
Fuses, replacing ................................... 6-32HHandlebar switches ............................. 3-12
Hazard switch ...................................... 3-13
High beam indicator light ....................... 3-3
Horn switch .......................................... 3-13IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-27
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-3
LLicense plate light bulb, replacing ........ 6-34MMain switch/steering lock ....................... 3-2
Maintenance and lubrication, periodic ... 6-5
Maintenance, emission control
system .................................................. 6-3
Malfunction indicator light (MIL) ............. 3-4
Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function display ............................. 3-8
Multi-function meter unit ........................ 3-6NNeutral indicator light ............................. 3-3OOil pressure warning light ....................... 3-3PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-12QQuick shifter indicator............................. 3-8RRear suspension, lubricating ................ 6-29
Rear view mirrors .................................. 3-21SSafety information................................... 1-1
Seats ..................................................... 3-19
SEL/RES switch .................................... 3-13
Shift indicator light .................................. 3-5
Shifting.................................................... 5-3
Shift pedal............................................. 3-14
Shock absorber assembly, adjusting ... 3-24
Sidestand.............................................. 3-26
UBEBE0E0.book Page 1 Monday, July 5, 2021 2:26 PM