engine coolant YAMAHA YZF-R7 2022 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2022, Model line: YZF-R7, Model: YAMAHA YZF-R7 2022Pages: 100, PDF Size: 3.78 MB
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Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-3
Multi-function meter unit ................ 3-6
Handlebar switches ...................... 3-12
Clutch lever .................................. 3-14
Shift pedal .................................... 3-14
Brake lever.................................... 3-14
Brake pedal .................................. 3-15
ABS .............................................. 3-15
Fuel tank cap ................................ 3-16
Fuel ............................................... 3-17
Fuel tank overflow hose ............... 3-18
Catalytic converter ....................... 3-19
Seats ............................................ 3-19
Rear view mirrors.......................... 3-21
Adjusting the front fork ................. 3-22
Adjusting the shock absorber assembly ................................... 3-24
Auxiliary DC connector ................. 3-26
Sidestand ..................................... 3-26
Ignition circuit cut-off system ....... 3-27 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Engine break-in ............................... 5-1
Starting the engine .......................... 5-2
Shifting ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-4
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kits........................................... 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-5
Removing and installing cowlings... 6-9
Checking the spark plugs ............. 6-10
Canister ......................................... 6-11
Engine oil and oil filter cartridge.... 6-11
Why Yamalube .............................. 6-14
Coolant.......................................... 6-14
Replacing the air filter element and cleaning the check hose..... 6-16
Checking the engine idling
speed ......................................... 6-16 Checking the throttle grip free
play ............................................ 6-17
Valve clearance............................. 6-17
Tires .............................................. 6-17
Cast wheels .................................. 6-20
Adjusting the clutch lever free play ............................................ 6-20
Checking the brake lever free
play ............................................ 6-21
Brake light switches ..................... 6-21
Checking the front and rear brake pads ................................ 6-22
Checking the brake fluid level ...... 6-22
Changing the brake fluid .............. 6-24
Drive chain slack........................... 6-24
Cleaning and lubricating the drive chain ................................. 6-26
Checking and lubricating the cables ........................................ 6-26
Checking and lubricating the
throttle grip and cable ............... 6-27
Checking and lubricating the brake and shift pedals............... 6-27
Checking and lubricating the brake and clutch levers ............. 6-28
Checking and lubricating the
sidestand................................... 6-28
Lubricating the rear suspension ... 6-29
Lubricating the swingarm pivots......................................... 6-29
Checking the front fork ................. 6-29UBEBE0E0.book Page 1 Monday, July 5, 2021 2:26 PM
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Description
2-1
2
EAU10411
Left view
1
45678910
23
11
1. Battery (page 6-31)
2. Fuses (page 6-32)
3. Seat lock (page 3-19)
4. Rebound damping force adjuster (page 3-24)
5. Shift pedal (page 3-14)
6. Spring preload adjuster (page 3-24)
7. Engine oil filler cap (page 6-11)
8. Engine oil level check window (page 6-11)9. Engine oil drain bolt (page 6-11)
10.Engine oil filter cartridge (page 6-11)
11.Coolant reservoir (page 6-14)
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Instrument and control functions
3-4
3
lig
ht remains on after addin g oil,
stop the en gine an d have a Yamaha
d ealer check the vehicle.
EAU88880
Coolant temperature warnin g
lig ht “ ”
This warning light comes on when the
engine is overheating. If this occurs,
stop the engine immediately and allow
the engine to cool. (See page 6-37.)
For vehicles with a radiator fan, the ra-
diator fan(s) automatically switch on or
off according to the coolant tempera-
ture.TIPWhen the vehicle is turned on, the light
will come on for a few seconds, and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.NOTICE
ECA10022
Do not continue to operate the en-
g ine if it is overheatin g.
EAU91840
Malfunction in dicator li ght
(MIL) “ ”
This light comes on or flashes if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the on-
board diagnostic system. The electri-
cal circuit of the warning light can be
checked by turning the vehicle power
on. The light should come on for a few
seconds, and then go off. If the light
does not come on initially when the ve-
hicle power is turned on, or if the light
remains on, have a Yamaha dealer
check the vehicle.NOTICE
ECA26820
If the MIL starts flashin g, re duce en-
g ine spee d to prevent exhaust sys-
tem damag e.TIPThe engine is sensitively monitored by
the on-board diagnostic system to de-
tect deterioration or malfunction of the
emission control system. Therefore the
MIL may come on or flash due to vehi-
cle modifications, lack of maintenance, or excessive/improper use of the mo-
torcycle. To prevent this, observe
these precautions.
Do not attempt to modify the soft-
ware of the engine control unit.
Do not add any electrical acces-
sories that interfere with engine
control.
Do not use aftermarket accesso-
ries or parts such as suspension,
spark plugs, injectors, exhaust
system, etc.
Do not change the drivetrain
specifications (chain, sprockets,
wheels, tires, etc.).
Do not remove or alter the O2 sen-
sor, air induction system, or ex-
haust parts (catalysts or EXUP,
etc.).
Maintain the drive chain properly.
Maintain correct tire pressure.
Maintain proper brake pedal
height to prevent rear brake from
dragging.
Do not operate the vehicle in an
extreme manner. For example, re-
peated or excessive opening and
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Instrument and control functions
3-10
3
“AVE_ _._ MPG”: the average dis-
tance that can be traveled on
1.0 Imp.gal of fuel.
TIPTo reset the display, change the
display to the average fuel con-
sumption display, and hold the
“RES” switch until it resets.
After resetting, “- -.-” is shown un-
til the vehicle has traveled some
distance.
EAU93210
Coolant temperature display
This display shows the coolant tem-
perature from 40 °C to 116 °C in 1 °C
increments. If the message “HI” flashes, stop the
vehicle, then stop the engine, and let it
cool. (See page 6-37.)
TIP
When the coolant temperature is
below 40 °C, “Lo” will be dis-
played.
The coolant temperature varies
with changes in the weather and
engine load.
EAU93222
Air temperature display
This display shows the air temperature
from –9 °C to 50 °C in 1 °C increments.
The temperature displayed may vary
from the actual ambient temperature.
TIPWhen the temperature is below …9 °C,
EAU93241
Display bri ghtness an d shift timin g
in dicator li ght settin gs mo de
The following settings can be adjusted
in order: Display brightness
Shift timing indicator light ON /
FLASH / OFF
Shift timing indicator light ON
r/min
Shift timing indicator light OFF
r/min
Shift timing indicator light bright-
ness
To access the settings mode1. Turn the vehicle off.
2. Hold the “SEL” switch, turn the vehicle on and continue holding
the “SEL” switch until the display
changes to the display brightness
control mode.
3. Use the “RES” switch to change the setting values.
1. Coolant temperature display
1
1. Air temperature display
1
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For your safety – pre-operation checks
4-1
4
EAU1559B
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEMCHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 3-17, 3-18
Engine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-11
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 6-14
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-22, 6-22
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Periodic maintenance and adjustment
6-7
6
20 Sidestand• Check operation.
• Lubricate with molybdenum di-
sulfide grease. √√√√√
21 *Sidestand switch • Check operation and replace if
necessary. √√√√√√
22 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
23 *Shock absorber as-
sembly • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
24 *Rear suspension re-
lay arm and con-
necting arm
pivoting points • Check operation.
√√√√
• Lubricate with lithium-soap- based grease. √√
25 Engine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. √√√√√√
26 Engine oil filter car-
tridge •Replace.
√√√
27 *Cooling system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
28 *Front and rear
brake switches • Check operation.
√√√√√√
29 *Moving parts and
cables
• Lubricate.
√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance and adjustment
6-14
6
NOTICE
ECA20860
If the oil pressure warning light flick-
ers or remains on even if the oil level
is correct, immediately turn the en-
gine off and have a Yamaha dealer
check the vehicle.14. Turn the engine off, wait a fewminutes for the oil level to settle for
an accurate reading, and then
check the oil level and correct it if
necessary.
15. Install the cowlings.
EAU85450
Why YamalubeYAMALUBE oil is a Genuine YAMAHA Part born of the engineers’ passion
and belief that engine oil is an impor-
tant liquid engine component. We form
teams of specialists in the fields of me-
chanical engineering, chemistry, elec-
tronics and track testing, and have
them develop the engine together with
the oil it will use. Yamalube oils take full
advantage of the base oil’s qualities
and blend in the ideal balance of addi-
tives to make sure the final oil clears
our performance standards. Thus,
Yamalube mineral, semisynthetic and synthetic oils have their own distinct
characters and value. Yamaha’s expe-
rience gained over many years of re-
search and development into oil since
the 1960’s helps make Yamalube the
best choice for your Yamaha engine.
EAUS1203
CoolantThe coolant level should be checked
regularly. In addition, the coolant must
be changed at the intervals specified in
the periodic maintenance chart.TIPIf genuine Yamaha coolant is not avail-
able, use an ethylene glycol antifreeze
containing corrosion inhibitors for alu-
minum engines and mix with distilled
water at a 1:1 ratio.
EAU20097
To check the coolant level
Since the coolant level varies with en-
gine temperature, check when the en-
gine is cold. 1. Park the vehicle on a level surface.Recommended coolant: YAMALUBE coolant
Coolant quantity: Coolant reservoir (max level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.60 L (1.69 US qt, 1.41 Imp.qt)
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Periodic maintenance and adjustment
6-15
6
2. With the vehicle in an upright posi-
tion, look at the coolant level in the
reservoir.
3. If the coolant is at or below the minimum level mark, remove the
coolant reservoir cap. WARNING!
Remove only the coolant reser-
voir cap. Never attempt to re-
move the radiator cap when the
engine is hot.
[EWA15162]
4. Add coolant to the maximum level mark. NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti- freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10473]
5. Install the coolant reservoir cap.
EAU33032
Changing the coolant
The coolant must be changed at the in-
tervals specified in the periodic main-
tenance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the radiator cap when the engine is
hot.
[EWA10382]
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
1 1 1
23
2
3
F
L
1. Coolant reservoir cap
1 1 1
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Periodic maintenance and adjustment
6-37
6
EAU86420
Engine overheating
WARNING
EWAT1041
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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Specifications
8-1
8
Dimensions:Overall length:2070 mm (81.5 in)
Overall width:
705 mm (27.8 in)
Overall height: 1160 mm (45.7 in)
Seat height: 835 mm (32.9 in)
Wheelbase:
1395 mm (54.9 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius: 3.4 m (11.16 ft)Weight:Curb weight:188 kg (414 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: DOHC
Cylinder arrangement:
Inline
Number of cylinders: 2-cylinder
Displacement: 689 cm³
Bore × stroke:
80.0 × 68.6 mm (3.15 × 2.70 in) Starting system:
Electric starter
Engine oil:Recommended brand:
SAE viscosity grades:10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change: 2.30 L (2.43 US qt, 2.02 Imp.qt)
With oil filter removal:
2.60 L (2.75 US qt, 2.29 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.60 L (1.69 US qt, 1.41 Imp.qt)Fuel:Recommended fuel:Unleaded gasoline (E10 acceptable)
Octane number (RON): 90
Fuel tank capacity:
13 L (3.4 US gal, 2.9 Imp.gal)
Fuel reserve amount: 2.5 L (0.66 US gal, 0.55 Imp.gal)
Fuel injection:Throttle body:ID mark: 1WS1Drivetrain:Gear ratio:
1st:2.846 (37/13)
2nd:
2.125 (34/16)
3rd: 1.632 (31/19)
4th: 1.300 (26/20)
5th:
1.091 (24/22)
6th: 0.964 (27/28)Front tire:Type:
Tubeless
Size: 120/70ZR17M/C 58W
Manufacturer/model: BRIDGESTONE/BATTLAX HYPERSPORT
S22FRear tire:Type:
Tubeless
Size: 180/55ZR17M/C 73W
Manufacturer/model: BRIDGESTONE/BATTLAX HYPERSPORT
S22R
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