oil AUDI A4 1996 B5 / 1.G 01A Transmission Clutch Release Mechanism Service Workshop Manual

30-24


Repair Manual, Engine Mechanical, Repair
Group 13 1 -
Dual-mass flywheel
Make sure centering pins are in place and
seated correctly Contact surface for clutch lining must be
free of dirt, oil and grease
Removing and installing
2 -
Bolt
Always replaceWith dual-mass flywheel: 60 Nm (44 ft lb) +
1/2 turn (180 ) Without dual-mass flywheel: 60 Nm (44 ft
lb) + 1/4-turn (90 )
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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30-25


CAUTION!
The pressure plate is treated against corrosion
and greased. Only the friction surface should be
cleaned, otherwise the service life of the clutch
will be considerably reduced. 3 -
Clutch plate
Installation position: Spring pack (coil
springs) facing pressure plate. Clutch lining
must make full contact with flywheel.
Marking "Getriebeseite" (if provided) faces
pressure plate Do not lubricateClutch plate diameter Page 00
-3
Centering Fig. 1Lightly lubricate splines
4 -
Pressure plate Removing and installing Fig. 1Checking ends of diaphragm spring Checking spring connection and rivets
Fig. 3

Pa
ge 9 of 12 Clutch release mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.30.2

30-27


CAUTION! Fig. 1 Centering clutch plate and removing and installing
pressure plate
Position of clutch plate: spring pack (coil springs) or marking
"Getriebeseite" facing pressure plate and transmission.
Clutch lining and contact surface of pressure plate must make full
contact with flywheel before bolts are inserted. Tighten bolts evenly and in diagonal sequence to avoid damaging
centering holes in the pressure plate and centering pins on the
flywheel.
- Make sure white color marking on dual-mass flywheel lines up with
white color marking on pressure plate when assembling.
- Loosen and tighten bolts in stages and in diagonal sequence.
Final tightening torque: 25 Nm (18 ft lb)
- Reverse position of 3067 flywheel retainer when removing.
- Use 3176 centering mandrel to center clutch plate.
Pa
ge 11 of 12 Clutch release mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.30.2