CHRYSLER 200 2011 1.G Repair Manual

ENGINE COMPARTMENT2.4L Engine
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3.6L Engine
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FLUIDS AND CAPACITIES
ComponentFluid, Lubricant, or Genuine
PartCapacities
Engine Coolant 2.4L MOPAR® Antifreeze/Coolant Five Year/100,000 Mile
Formula HOAT (Hybrid
Organic Additive Technology)
or equivalent.7.7 Quarts (7.3 Liters) Includes
heater and coolant recovery
bottle filled to MAX level.
Engine Coolant 3.6L MOPAR® Antifreeze/Coolant Five Year/100,000 Mile
Formula HOAT (Hybrid
Organic Additive Technology)
or equivalent.11.6 Quarts (11 Liters) Includes
heater and coolant recovery
bottle filled to MAX level.
Engine Oil with Filter 2.4L API Certified SAE 5W-20 engine oil, meeting the
requirements of Chrysler
Material Standard MS-6395.
Refer to the engine oil filler
cap for correct SAE grade.4.5 Quarts (4.4 Liters)
Engine Oil with Filter 3.6L API Certified SAE 5W-30 engine oil, meeting Chrysler
Material Standard MS-6395.
Refer to your engine oil filler
cap for correct SAE grade.6 Quarts (5.6 Liters)
Fuel Selection – All Engines
(except 2.4L PZEV) 87 Octane
16.9 Gallons (64 Liters)
Fuel Selection 2.4L PZEV 87 Octane 18.5 Gallons (70 Liters)
Engine Oil Filter 2.4L & 3.6L MOPAR® Engine Oil Filter or equivalent. —
Spark Plugs 2.4L except PZEV ZFR5F-11 (Gap 0.043 in [1.11 mm]) —
Spark Plugs 2.4L with PZEV ZFR5AP (Gap 0.031 in [0.8 mm]) —
Spark Plugs 3.6L RER8ZWYCB4 (Gap 0.031 in
[0.79 mm]) —
Automatic Transmission MOPAR® ATF+4® Automatic Transmission Fluid or
equivalent licensed ATF+4®
product. —
Brake Master Cylinder MOPAR® DOT 3 and SAE J1703 should be used or
equivalent. If DOT 3 is not
available, then DOT 4 is
acceptable. Use only
recommended brake fluids. —
Power Steering Reservoir MOPAR® Power Steering Fluid+4orMOPAR®ATF+4®
Automatic Transmission Fluid
or equivalent licensed ATF+4®
product. —
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MAINTENANCE CHART
Miles:
8,000 16,000 24,000 32,000 40,000 48,000 56,000 64,000 72,000 80,000 88,000 96,000 104,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78
Or Kilometers:
13,000 26,000 39,000 52,000 65,000 78,000 91,000 104,000 117,000 130,000 143,000 156,000 169,000
Change the engine oil and filter. XXXXXXXXXXXXX
Rotate the tires, rotate at the first sign of irregular
wear, even if it occurs before scheduled maintenance. XXXXXXXXXXXXX
If using your vehicle for any of the following: dusty or
off-road conditions. Inspect the engine air cleaner
filter; replace if necessary. XXX
Inspect the brake linings; replace if necessary. X X XXXX
Replace the air conditioning filter. X X XXXX
Inspect the CV joints. X X X X
Inspect the exhaust system. X X X X X
Inspect the front suspension, tie rod ends and boot
seals for cracks or leaks and all parts for damage, wear,
improper looseness or end play; replace if necessary. XXXXXX
Replace the engine air cleaner filter. X X X
Replace the spark plugs (2.4L Engines) X X X
Replace the spark plugs (3.6L Engines) X
Change the automatic transmission fluid & filter if
using your vehicle for any of the following: police, taxi,
fleet, or frequent trailer towing. X
Flush and replace the engine coolant at 60 months or
104,000 miles (169,000 km) whichever comes first. X
Flush and replace the engine coolant at 104,000 miles
(169,000 km) or 60 months whichever comes first. X
Inspect and replace PCV valve if necessary. X• Refer to the Owner's Manual on the DVD for the complete maintenance schedule.
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Maintenance Record
Odometer Date Signature, Authorized Service Center
8,000 Miles
(13,000 km) or
6 Months
16,000 Miles
(26,000 km) or
12 Months
24,000 Miles
(39,000 km) or
18 Months
32,000 Miles
(52,000 km) or
24 Months
40,000 Miles
(65,000 km) or
30 Months
48,000 Miles
(78,000 km) or
36 Months
56,000 Miles
(91,000 km) or
42 Months
64,000 Miles
(104,000 km)
or 48 Months
72,000 Miles
(117,000 km) or
54 Months
80,000 Miles
(130,000 km)
or 60 Months
88,000 Miles
(143,000 km) or
66 Months
96,000 Miles
(156,000 km)
or 72 Months
104,000 Miles
(169,000 km)
or 78 Months
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FUSES
Integrated Power Module (fuses)
• The Integrated Power Module (fuses) is located in the engine compartment near the air cleanerassembly. This center contains cartridge fuses and mini fuses.
Cavity Cartridge Fuse Mini Fuse Description
1 40 Amp Green Power Top Module (If Equipped)
2 20 Amp Yellow AWD Module
3 10 Amp RedBattery Feed — Center High Mounted
Stop Light (CHMSL)/Brake Switch
4 10 Amp Red Battery Feed — Ignition Switch
5 20 Amp Yellow Trailer Tow — If Equipped
6 10 Amp RedIgnition Off Draw (IOD) — Power
Mirror Switch/Climate Controls
7 30 Amp Green Ignition Off Draw (IOD) Sense 1
8 30 Amp Green Ignition Off Draw (IOD) Sense 2
9 40 Amp Green Battery Feed — Power Seats - if
equipped/PZEV Air Pump - if equipped
10 20 Amp YellowBattery Feed — Cabin Compartment
Node (CCN)
11 15 Amp Lt. Blue Selectable Power Outlet
12 20 Amp Yellow —
13 20 Amp Yellow —
14 10 Amp RedIgnition Off Draw (IOD) — Cabin
Compartment Node (CCN)/ Interior
Lighting
15 40 Amp Green Battery Feed — Radiator Fan Relay
16 15 Amp Lt. BlueIGN Run/ACC — Cigar Lighter/PWR
Sunroof Mod
17 10 Amp RedIgnition Off Draw (IOD) — Wireless
Control Module (WCM)/Clock/Steering
Control Module (SCM)
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Cavity Cartridge Fuse Mini FuseDescription
18 40 Amp Green Battery Feed — Auto Shutdown (ASD)
Relay
19 20 Amp YellowIgnition Off Draw (IOD) — Power Amp
Feed 2 - if equipped
20 15 Amp Lt. Blue Ignition Off Draw (IOD) — Radio
21 10 Amp Red —
22 10 Amp RedIgnition Run — Climate Controls/Hot
Cupholder - if equipped
23 15 Amp Lt. Blue Auto Shutdown (ASD) Relay Feed 3
24 25 Amp Natural Battery Feed — PWR Sunroof Feed
25 10 Amp RedIgnition Run — Heated Mirrors - If
Equipped
26 15 Amp Lt. Blue Auto Shutdown (ASD) Relay Feed 2
27 10 Amp RedIgnition Run — Occupant Classification
Module (OCM)/Occupant Restraint
Controller (ORC)
28 10 Amp RedIgnition Run — Occupant Classification
Module (OCM)/Occupant Restraint
Controller (ORC)
29 — — Hot Car (No Fuse Required)
30 20 Amp YellowIgnition Run — Heated Seats - If
Equipped
31 10 Amp Red —
32 30 Amp Pink Auto Shutdown (ASD) Relay Feed 1
33 10 Amp RedBattery Feed — Switch Bank/Diagnostic
Link Connector/Powertrain Control
Module (PCM)
34 30 Amp Pink Battery Feed — Anti-Lock Brakes (ABS)
Module - if equipped/Electronic Stability
Program (ESC) Module - If Equipped
35 40 Amp Green Battery Feed — Anti-Lock Brakes (ABS)
Module - If Equipped/Electronic
Stability Program (ESC) Module - If
Equipped
36 30 Amp Pink Battery Feed — Passenger Door Module
(PDM)/Driver Door Module (DDM)
37 25 Amp Natural Power Top Module (If Equipped)
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TIRE PRESSURES• Check the inflation pressure of each tire, including the spare tire, at least monthly and inflate tothe recommended pressure for your vehicle.
• The tire pressures recommended for your vehicle are found on the “Tire and Loading Information” label located on the driver’s side door opening.
NOTE: Refer to the Owner's Manual on the DVD for more information regarding tire warnings
and instructions.
WARNING!
• Overloading of your tires is dangerous. Overloading can cause tire failure, affect vehicle handling, and increase your stopping distance. Use tires of the recommended load
capacity for your vehicle . Never overload them.
• Improperly inflated tires are dangerous and can cause collisions. Under-inflation is the leading cause of tire failure and may result in severe cracking, component separation, or
“blow out”. Over-inflation reduces a tire’s ability to cushion shock. Objects on the road
and chuck holes can cause damage that results in tire failure. Unequal tire pressures can
cause steering problems. You could lose control of your vehicle. Over-inflated or
under-inflated tires can affect vehicle handling and can fail suddenly, resulting in loss of
vehicle control.
WHEEL AND WHEEL TRIM CARE
• All wheels and wheel trim, especially aluminum and chrome plated wheels, should be cleanedregularly with a mild soap and water to prevent corrosion.
• To remove heavy soil and/or excessive brake dust, use MOPAR® Wheel Cleaner or equivalent or select a non-abrasive, non-acidic cleaner.
CAUTION!
Do not use scouring pads, steel wool, a bristle brush, or metal polishes. Do not use oven
cleaner. These products may damage the wheel's protective finish. Avoid automatic car
washes that use acidic solutions or harsh brushes that may damage the wheel's protective
finish. Only MOPAR® Wheel Cleaner or equivalent is recommended.
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EXTERIOR BULBS
LIGHT BULBS – ExteriorBulb Number
Backup Lamp 921
Rear Tail, Stop, Turn Lamp LED (Serviced at Authorized Dealer)
Center High-Mounted Stop Lamp (CHMSL) LED (Serviced at Authorized Dealer)
Fog Lamp – If Equipped H11
Front Park Lamp LED (Serviced at Authorized Dealer)
Front Turn Signal Lamp 3457AK
Bi-Halogen Headlamp HR2
License Lamp W5W
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CHRYSLER GROUP LLC CUSTOMER
CENTER
P.O. Box 21–8004
Auburn Hills, MI 48321–8004
Phone: 1–800–247–9753
CHRYSLER CANADA INC. CUSTOMER
CENTER
P.O. Box 1621
Windsor, Ontario N9A 4H6
Phone: 1–800–465–2001 (English)
Phone: 1–800–387–9983 (French)
ASSISTANCE FOR THE HEARING
IMPAIRED• To assist customers who have hearingdifficulties, the manufacturer has installed
special TDD (Telecommunication Devices
for the Deaf ) equipment at its customer
center. Any hearing or speech impaired
customer, who has access to a TDD or a
conventional teletypewriter (TTY) in the
United States, can communicate with the
manufacturer by dialing 1–800–380–
CHRY. Canadian residents with hearing
difficulties that require assistance can use
the special needs relay service offered by
Bell Canada. For TTY teletypewriter users,
dial 711 and for Voice callers, dial
1–800–855–0511 to connect with a Bell
Relay Service operator.WARNING!
Engine exhaust, some of its constituents,
and certain vehicle components contain,
or emit, chemicals known to the State of
California to cause cancer and birth
defects, or other reproductive harm. In
addition, certain fluids contained in
vehicles and certain products of
component wear contain, or emit,
chemicals known to the State of
California to cause cancer and birth
defects, or other reproductive harm.
PUBLICATIONS ORDERING
•If you are the first registered retail owner
of your vehicle, you may obtain one free
printed copy of the Owner's Manual,
Warranty Booklet or Radio Manuals on
your DVD by calling 1–800–247–9753
(U.S.) or 1–800–387–1143 (Canada) or by
contacting your dealer.
• Replacement User Guide kits or DVDs or, if you prefer, additional printed copies of
the Owner's Manual, Warranty Booklet or
Radio Manuals may be purchased by
visiting www.techauthority.com or by
calling 1–800–890–4038 (U.S.) or
1–800–387–1143 (Canada). Visa, Master
Card, American Express and Discover
orders are accepted. If you prefer mailing
your order, please call the above numbers
for an order form.
NOTE: A street address is required when
ordering manuals (no P.O. Boxes).
NOTE:
• The Owner's Manual and User Guide electronic files are also available on the
Chrysler, Jeep and Dodge websites.
• Click on the "For Owners" tab, select "Owner/Service Manuals", then select your
desired model year and vehicle from the drop
down lists.
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