Intake manifold ACURA CSX 2006 Service Owner's Manual

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DTC
(MIL indication ) Two Drive Cycle
Detection Detection Item MIL Note
11-9
DTC Troubleshooting Index
P0010 (56)
Variable Valve Timing Control (VTC) Oil Control Solenoid Valve
Malfunction ON (see page 11-274)
P0011 (56) Variable Valve Timing Control (VTC) System Malfunction ON (see page 11-276)
P0101 (50) Mass Air Flow (MAF) Sensor Circuit Range/Performance Problem ON (see page 11-74)
P0102 (50) Mass Air Flow (MAF) Sensor Circuit Low Voltage ON (see page 11-75)
P0103 (50) Mass Air Flow (MAF) Sensor Circuit High Voltage ON (see page 11-78)
P0107 (3) Manifold Absolute Pressure (MAP) Sensor Circuit Low Voltage ON (see page 11-80)
P0108 (3) Manifold Absolute Pressure (MAP) Sensor Circuit High Voltage ON (see page 11-82)
P0111 (10) Intake Air Temperature (IAT) Sensor Circuit Range/Performance
Problem ON (see page 11-85)
P0112 (10) Intake Air Temperature (IAT) Sensor Circuit Low Voltage ON (see page 11-86)
P0113 (10) Intake Air Temperature (IAT) Sensor Circuit High Voltage ON (see page 11-87)
P0116 (86) Engine Coolant Temperature (ECT) Sensor 1 Circuit Range/
Performance Problem ON (see page 11-90)
P0117 (6) Engine Coolant Temperature (ECT) Sensor 1 Circuit Low Voltage ON (see page 11-91)
P0118 (6) Engine Coolant Temperature (ECT) Sensor 1 Circuit High Voltage ON (see page 11-92)
P0122 (7) Throttle Position (TP) Sensor A Circuit Low Voltage ON (see page 11-232)
P0123 (7) Throttle Position (TP) Sensor A Circuit High Voltage ON (see page 11-234)
P0125 (86) Engine Coolant Temperature (ECT) Sensor 1 Malfunction/Slow
Responce ON (see page 11-95)
P0128 (87) Cooling System Malfunction ON (see page 11-96)
P0133 (61) Air Fuel Ratio (A/F) Sensor (Sensor 1) Malfunction/Slow Response ON (see page 11-97)
P0134 (41) Air Fuel Ratio (A/F) Sensor (Sensor 1) Heater System Malfunction ON (see page 11-98)
P0135 (41) Air Fuel Ratio (A/F) Sensor (Sensor 1) Heater Circuit Malfunction ON (see page 11-99)
P0137 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Circuit Low Voltage ON (see page 11-104)
P0138 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Circuit High Voltage ON (see page 11-106)
P0139 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Slow Response ON (see page 11-109)
P0141 (65) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Heater Circuit Malfunction ON (see page 11-110)
P0171 (45) Fuel System Too Lean ON (see page 11-113)
P0172 (45) Fuel System Too Rich ON (see page 11-113)
P0222 (7) Throttle Position (TP) Sensor B Circuit Low Voltage ON (see page 11-236)
P0223 (7) Throttle Position (TP) Sensor B Circuit High Voltage ON (see page 11-239)
P0300 (75)
and any
combination of
the following:
P0301 (71)
P0302 (72)
P0303 (73)
P0304 (74) Random Misfire Detected
ON (see page 11-115)
P0301 (71) No. 1 Cylinder Misfire Detected ON (see page 11-118)
P0302 (72) No. 2 Cylinder Misfire Detected ON (see page 11-118)
P0303 (73) No. 3 Cylinder Misfire Detected ON (see page 11-118)
P0304 (74) No. 4 Cylinder Misfire Detected ON (see page 11-118)
NOTE:  The above DTCs are indicated when the PGM-FI system is selected with the HDS.
 Some automatic transmission DTCs cause the MIL to come on. If the MIL is on and no DTCs are indicated in the PGM-FI system, select the A/T system, and check for automatic transmission DTCs.
: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
4: K20Z2 engine
5: K20Z3 engine
(cont’d)
4
5 4
5
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Vacuum Distribution
K20Z2 engine
11-23
3ENGINE
COOLANT
9
5 18
4
6
7
8 20
19 2 26
16
15
25
11 13
14
10 21
23
12 ATMOSPHERE
1
ENGINE
COOLANT
24
17ATMOSPHERE
22
MASS AIR FLOW (MAF) SENSOR/
INTAKE AIR TEMPERATURE (IAT) SENSOR
AIR FUEL RATIO (A/F) SENSOR (SENSOR 1)
SECONDARY HEATED OXYGEN SENSOR
(SECONDARY HO2S) (SENSOR 2)
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
ENGINE COOLANT TEMPERATURE (ECT) SENSOR 1
CRANKSHAFT POSITION (CKP) SENSOR
KNOCK SENSOR
CAMSHAFT POSITION (CMP) SENSOR B
CAMSHAFT POSITION (CMP) SENSOR A
THROTTLE BODY
INJECTOR
FUEL PRESSURE REGULATOR
FUEL FILTER
FUEL PUMP
FUEL TANK INTAKE AIR RESONATOR
POSITIVE CRANKCASE VENTILATION (PCV) VALVE
THREE WAY CATALYTIC CONVERTER
EVAPORATIVE EMISSION (EVAP) CANISTER EVAPORATIVE EMISSION (EVAP) CANISTER
PURGE VALVE
EVAPORATIVE EMISSION (EVAP) CANISTER
VENT SHUT VALVE
FUEL TANK PRESSURE (FTP) SENSOR
INTAKE AIR BYPASS CONTROL THERMAL VALVE
FUEL TANK VAPOR CONTROL VALVE
AIR CLEANER EXHAUST GAS RECIRCULATION (EGR) VALVE and
POSITION SENSOR
(cont’d)
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Vacuum Distribution (cont’d)
K20Z3 engine
11-24Fuel and Emissions Systems
System Description (cont’d)
3
ENGINE
COOLANT
9
5 17
4
6
7
8 19
18 2 25
16
15
24
11 13
14
10 20
22
12 ATMOSPHERE
1
ENGINE
COOLANT
23 ATMOSPHERE
21
MASS AIR FLOW (MAF) SENSOR/
INTAKE AIR TEMPERATURE (IAT) SENSOR
AIR FUEL RATIO (A/F) SENSOR (SENSOR 1)
SECONDARY HEATED OXYGEN SENSOR
(SECONDARY HO2S) (SENSOR 2)
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
ENGINE COOLANT TEMPERATURE (ECT) SENSOR 1
CRANKSHAFT POSITION (CKP) SENSOR
KNOCK SENSOR
CAMSHAFT POSITION (CMP) SENSOR B
CAMSHAFT POSITION (CMP) SENSOR A
THROTTLE BODY
INJECTOR
FUEL PRESSURE REGULATOR
FUEL FILTER
FUEL PUMP
FUEL TANK INTAKE AIR RESONATOR
POSITIVE CRANKCASE VENTILATION (PCV) VALVE
THREE WAY CATALYTIC CONVERTER
EVAPORATIVE EMISSION (EVAP) CANISTER EVAPORATIVE EMISSION (EVAP) CANISTER
PURGE VALVE
EVAPORATIVE EMISSION (EVAP) CANISTER
VENT SHUT VALVE
FUEL TANK PRESSURE (FTP) SENSOR
INTAKE AIR BYPASS CONTROL THERMAL VALVE
FUEL TANK VAPOR CONTROL VALVE AIR CLEANER
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PGM-FI System
Air Conditioning (A/C) Compressor Clutch Relay
Air Fuel Ratio (A/F) Sensor
Barometric Pressure (BARO) Sensor
Camshaft Position (CMP) Sensor BCrankshaft Position (CKP) Sensor
Engine Coolant Temperature (ECT) Sensor 1 and 2
Ignition Timing Control
Injector Timing and Duration
11-33
ZIRCONIA
ELEMENT
SENSOR
TERMINALS
HEATER
TERMINALS
O-RING
MAGNET
TERMINAL TERMINAL
O-RING
MAGNET
THERMISTOR O-RING TERMINAL
The programmed fuel injection (PGM-FI) system is a
sequential multiport fuel injection system.
When the ECM/PCM receives a demand for cooling
from the A/C system, it delays the compressor from
being energized, and enriches the mixture to assure
smooth transition to the A/C mode.
The A/F sensor operates over a wide air/fuel range. The
A/F sensor is installed upstream of the TWC, and sends
signals to the ECM/PCM which varies the duration of
fuel injection accordingly.
The BARO sensor is inside the ECM/PCM. It converts
atmospheric pressure into a voltage signal that
modifies the basic duration of the fuel injection
discharge.
CMP sensor B detects the position of the No. 1 cylinder
as a reference for sequential fuel injection to each
cylinder. The CKP sensor detects crankshaft speed and is used by
the ECM/PCM to determine the ignition timing, timing
for the fuel injection of each cylinder, and engine
misfire detection.
ECT sensors 1 and 2 are temperature dependent
resistors (thermistors). The resistance decreases as the
engine coolant temperature increases.
The ECM/PCM contains the memory for basic ignition
timing at various engine speeds and manifold absolute
pressures. It also adjusts the timing according to engine
coolant temperature and intake air temperature.
The ECM/PCM contains the memory for basic discharge
duration at various engine speeds and manifold
pressures. The basic discharge duration, after being
read out from the memory, is further modified by
signals sent from various sensors to obtain the final
discharge duration.
By monitoring long term fuel trim, the ECM/PCM
detects long term malfunctions in the fuel system and
sets diagnostic trouble codes (DTCs) if needed.
(cont’d)
08/08/21 14:13:37 61SNR030_110_0033
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Knock Sensor
Manifold Absolute Pressure (MAP) Sensor
Malfunction Indicator Lamp (MIL) Indication (In relation
to Readiness Codes) Mass Air Flow (MAF) Sensor/Intake Air Temperature
(IAT) Sensor
Output Shaft (Countershaft) Speed Sensor
A/T
11-34
Fuel and Emissions Systems
System Description (cont’d)
TERMINAL
PIEZO
CERAMIC
ELEMENT
DIAPHRAGM
O-RING TERMINAL HOT WIRE
SENSOR
O-RING
COLD WIRE
SENSOR IAT SENSOR
(THERMISTOR)
MAGNET O-RING
TERMINAL
The knock control system adjusts the ignition timing to
minimize knock.
The MAP sensor converts manifold absolute pressure
into electrical signals to the ECM/PCM.
The vehicle has certain readiness codes that are part of
the on-board diagnostics for the emissions systems. If
the vehicle’s battery has been disconnected or gone
dead, if the DTCs have been cleared, or if the ECM/PCM
has been reset, these codes are reset. In some states,
part of the emissions testing is to make sure these
codes are set to complete. If all of them are not set to
complete, the vehicle may fail the test, or the test
cannot be finished.
To check if the readiness codes are set to complete,
turn the ignition switch to ON (II), but do not start the
engine. The MIL will come on for 15 20 seconds. If it
then goes off, the readiness codes are complete. If it
flashes five times, one or more readiness codes are not
complete. To set each code, drive the vehicle or run the
engine as described in the procedures (see page 11-69). The mass air flow (MAF) sensor/intake air temperature
(IAT) sensor contains a hot wire sensor, a cold wire
sensor, and a thermistor. It is located in the intake air
passage. The resistance of the hot wire sensor, the cold
wire sensor, and the thermistor change due to intake air
temperature and air flow. The control circuit in the MAF
sensor controls the current to keep the hot wire at a set
temperature. The current is converted to voltage in the
control circuit, then output to the ECM/PCM.
This sensor detects countershaft speed.
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Intake Air System
Catalytic Converter System
Positive Crankcase Ventilation (PCV) System
Intake Air Bypass Control Thermal Valve Three Way Catalytic Converter (TWC)
11-40Fuel and Emissions Systems
System Description (cont’d)
OUT
INVALVE
WAX
ELEMENT
INJECTOR INTAKE AIR
BYPASS CONTROL
THERMAL VALVE FRONT OF
VEHICLE
HOUSING
THREE WAY
CATALYST BREATHER PIPE
INTAKE
MANIFOLD
PCV HOSE PCV VALVE
:BLOW-BYVAPOR
:FRESHAIR
This system supplies air for engine needs.
When the engine is cold, the intake air bypass control
thermal valve sends air to the injector.
The amount of air is regulated by engine coolant
temperature. Once the engine is hot, the intake air
bypass control thermal valve closes, stopping air to the
injector. The TWC converts hydrocarbons (HC), carbon
monoxide (CO), and oxides of nitrogen (NOx) in the
exhaust gas to carbon dioxide (CO ), nitrogen (N ), and
water vapor.
The PCV valve prevents blow-by gasses from escaping
into the atmosphere by venting them into the intake
manifold.
22
* : This illustration shows K20Z2 engine
08/08/21 14:13:41 61SNR030_110_0040
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Exhaust Gas Recirculation (EGR) System
(K20Z2 engine)
Evaporative Emission (EVAP) Control
System
EGR Valve
EVAP Canister
EVAP Canister Purge Valve
Fuel Tank Pressure (FTP) Sensor
EVAP Canister Vent Shut Valve
11-41
TERMINAL
COIL
OUT
IN O-RING
TERMINAL
SENSOR UNIT
O-RING VALVE O-RING TERMINAL
Refer to the system diagram to see a functional layout
of the system.
The EGR valve lowers peak combustion temperatures
and reduces oxides of nitrogen emissions (NOx) by
recirculating exhaust gas through the intake manifold
and into the combustion chambers.
Refer to the system diagram to see a functional layout
of the system.
The EVAP canister temporarily stores fuel vapor from
the fuel tank until it can be purged back into the engine
and burned.
When the engine coolant temperature is below 60 °C
(140 °F), the ECM/PCM turns off the EVAP canister
purge valve which cuts vacuum to the EVAP canister. The FTP sensor converts fuel tank absolute pressure
into an electrical input to the ECM/PCM.
The EVAP canister vent shut valve is on the EVAP
canister.
The EVAP canister vent shut valve controls the venting
of the EVAP canister.
(cont’d)
08/08/21 14:13:42 61SNR030_110_0041
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Exhaust Gas Recirculation (EGR) System Diagram (K20Z2 engine)
11-44Fuel and Emissions Systems
System Description (cont’d)
INTAKE MANIFOLD
EGR VALVE
EGR VALVE
POSITION SENSOR
YEL/BLU
GRN/BLK
WHT/BLK
BLU/RED
BLK/RED
(BLK)
BLK
ECM/PCM
VARIOUS
SENSORS
* : ’07-09 models
*
The EGR system reduces oxides of nitrogen (NOx) emissions by recirculating exhaust gas through the EGR valve and
the intake manifold into the combustion chambers. The ECM/PCM memory includes the ideal EGR valve position for
varying operating conditions.
The EGR valve position sensor detects the amount of EGR valve lift and sends it to the ECM/PCM. The ECM/PCM then
compares it with the ideal lift in its memory (based on signals sent from other sensors). If there is any difference
between the two, the ECM/PCM cuts current to the EGR valve.
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Evaporative Emission (EVAP) Control Diagram
11-45
ATMOSPHERE
ATMOSPHERE
FUEL FILL
CAP FUEL TANK VAPOR
RECIRCULATION
TUBE
FUEL TANK VAPOR
CONTROL VALVE
VARIOUS
SENSORS
FUEL TANK FTP SENSOR
EVAP CANISTER
VENT SHUT VALVE
PUR
LT GRN
ECM/PCM BLK
YEL
YEL/BLU
BLK/YEL RED
BLU BLK
LT GRN
From
No. 3
ALTERNATOR
(10 A) FUSE
From
PGM-FI
SUBRELAY
EVAP
CANISTER
EVAP CANISTER
PURGE VALVE ATMOSPHERE
The EVAP controls minimize the amount of fuel vapor escaping into the atmosphere. Vapor from the fuel tank is
temporarily stored in the EVAP canister until it can be purged from the canister into the engine and burned.
The EVAP canister is purged by drawing fresh air through it and into a port on the intake manifold.
The purging vacuum is controlled by the EVAP canister purge valve, which operates whenever engine coolant
temperature is above 60 °C (140 °F).
(cont’d)
* : This illustration shows K20Z2 engine
08/08/21 14:13:44 61SNR030_110_0045
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(#')
11-72PGM-FI System
Component Location Index
IGNITION COILS
CAMSHAFT POSITION (CMP)
SENSOR B (EXHAUST SIDE)
ELECTRICAL LOAD
DETECTOR (ELD)
PGM-FI MAIN
RELAY 1IGNITION
COIL RELAY
PGM-FI
SUBRELAY
MASS AIR FLOW (MAF)
SENSOR/INTAKE AIR
TEMPERATURE
(IAT) SENSOR
ENGINE COOLANT
TEMPERATURE (ECT) SENSOR 1
OUTPUT SHAFT (COUNTERSHAFT)
SPEED SENSOR (M/T)
ENGINE COOLANT TEMPERATURE
(ECT) SENSOR 2
MANIFOLD ABSOLUTE
PRESSURE (MAP) SENSOR
KNOCK SENSOR
INJECTORS
CRANKSHAFT POSITION
(CKP) SENSOR ENGINE CONTROL MODULE (ECM)/
POWERTRAIN CONTROL
MODULE (PCM)
Replacement, page 11-222
Replacement, page 11-226
Replacement,page 11-224
Replacement, page 11-225
Replacement, page 11-223
Replacement, page 11-225
Replacement, page 11-224
Replacement, page 11-223
Replacement,
page 11-219
Replacement,
page 11-222 Update, page 11-227
Substitution, page 11-7
Replacement, page 11-228
* : This illustration shows K20Z2 engine
08/08/21 14:15:36 61SNR030_110_0072
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