engine coolant ACURA CSX 2006 Service Workshop Manual

Î
Vacuum Distribution (cont’d)
K20Z3 engine
11-24Fuel and Emissions Systems
System Description (cont’d)
3
ENGINE
COOLANT
9
5 17
4
6
7
8 19
18 2 25
16
15
24
11 13
14
10 20
22
12 ATMOSPHERE
1
ENGINE
COOLANT
23 ATMOSPHERE
21
MASS AIR FLOW (MAF) SENSOR/
INTAKE AIR TEMPERATURE (IAT) SENSOR
AIR FUEL RATIO (A/F) SENSOR (SENSOR 1)
SECONDARY HEATED OXYGEN SENSOR
(SECONDARY HO2S) (SENSOR 2)
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
ENGINE COOLANT TEMPERATURE (ECT) SENSOR 1
CRANKSHAFT POSITION (CKP) SENSOR
KNOCK SENSOR
CAMSHAFT POSITION (CMP) SENSOR B
CAMSHAFT POSITION (CMP) SENSOR A
THROTTLE BODY
INJECTOR
FUEL PRESSURE REGULATOR
FUEL FILTER
FUEL PUMP
FUEL TANK INTAKE AIR RESONATOR
POSITIVE CRANKCASE VENTILATION (PCV) VALVE
THREE WAY CATALYTIC CONVERTER
EVAPORATIVE EMISSION (EVAP) CANISTER EVAPORATIVE EMISSION (EVAP) CANISTER
PURGE VALVE
EVAPORATIVE EMISSION (EVAP) CANISTER
VENT SHUT VALVE
FUEL TANK PRESSURE (FTP) SENSOR
INTAKE AIR BYPASS CONTROL THERMAL VALVE
FUEL TANK VAPOR CONTROL VALVE AIR CLEANER
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µ
Ø
ECM/PCM Inputs and Outputs at Connector A ( ) (44P)
Terminal
numberWire color Terminal name DescriptionSignal
11-26Fuel and Emissions Systems
System Description (cont’d)
NOTE: Standard battery voltage is about 12 V.
24 GRY VCC5 (SENSOR VOLTAGE) Provides sensor reference voltageWith ignition switch ON (II): about 5.0 V
25 BRN VCC4 (SENSOR VOLTAGE) Provides sensor reference voltageWith ignition switch ON (II): about 5.0 V
26 LT GRN FTP (FUEL TANK PRESSURE (FTP) SENSOR) Detects FTP sensor signal With ignition switch ON (II) and fuel fill cap
removed: about 2.5 V
27 PNK SLS (SHIFT LOCK SOLENOID) Drives shift lock solenoid With ignition switch ON (II), in P, brake pedal
pressed, and accelerator released:
battery voltage
27 GRN RVS (REVERSE LOCKOUT SOLENOID) Drives reverse lockout
solenoidWith vehicle speed below 9 mph (15 km/h):
battery voltage
With vehicle speed above 13 mph (20 km/h):
about 0 V
28 BLU NEP (ENGINE SPEED PULSE) Outputs engine speed pulse With engine running: pulses
29 BLU VSSOUT (VEHICLE SPEED SIGNAL OUTPUT) Sends vehicle speed signal Depending on vehicle speed: pulses
31 BRN SCS (SERVICE CHECK SIGNAL) Detects service check signal With service check signal shorted using HDS:
about 0 V
With service check signal opened: about 5.0 V
33 GRN ECT2 (ENGINE COOLANT TEMPERATURE (ECT)
SENSOR 2) Detects ECT sensor 2 signal With ignition switch ON (II): about 0.1 4.8 V
(depending on engine coolant temperature)
34 LT BLU SG5 (SENSOR GROUND) Sensor ground Less than 1.0 V at all times
35 BLU SG4 (SENSOR GROUND) Sensor ground Less than 1.0 V at all times
36 WHT CANH (CAN COMMUNICATION SIGNAL
HIGH) Sends communication
signal
With ignition switch ON (II): about 2.5 V (pulses)
37 RED CANL (CAN COMMUNICATION SIGNAL
LOW) Sends communication
signal
With ignition switch ON (II): about 2.5 V (pulses)
1: A/T
3: K20Z3 engine
1
3
Terminal side of female terminals
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ECM/PCM Inputs and Outputs at Connector B ( ) (44P)
Terminal
numberWire color Terminal name DescriptionSignal
11-28Fuel and Emissions Systems
System Description (cont’d)
NOTE: Standard battery voltage is about 12 V.




1BLK/RED
(BLK) PG2 (POWER GROUND) Ground circuit for ECM/
PCMLess than 1.0 V at all times
2 BLU/RED EGR (EXHAUST GAS RECIRCULATION (EGR)
VALVE) Drives EGR valve With EGR operating: duty controlled
With EGR not operating: about 0 V
3 YEL/BLU PCS (EVAPORATIVE EMISSION (EVAP)
CANISTER PURGE VALVE) Drives EVAP canister purge
valve
With engine running, engine coolant below 60 °C
(140 °F): battery voltage
With engine running, engine coolant above 60 °C
(140 °F): duty controlled
4 BLK/WHT SO2SHTC (SECONDARY HEATED OXYGEN SENSOR
(SECONDARY HO2S)
HEATER (SENSOR 2)) Drives secondary HO2S
heater (sensor 2)
With ignition switch ON (II): battery voltage
With warmed up engine running: duty controlled
7 YEL/RED OPSW (OIL PRESSURE SWITCH) Detects engine oil pressure
signalWith ignition switch OFF: about 0 V
With engine running: battery voltage
8 BLU/RED OP2SW (2ND CLUTCH TRANSMISSION FLUID
PRESSURE SWITCH) Detects 2nd clutch
transmission fluid pressure
switch inputWith ignition switch ON (II):
Without 2nd clutch pressure: about 5.0 V
With 2nd clutch pressure: about 0 V
9 BLU/WHT OP3SW (3RD CLUTCH TRANSMISSION FLUID
PRESSURE SWITCH) Detects 3rd clutch
transmission fluid pressure
switch inputWith ignition switch ON (II):
Without 3rd clutch pressure: about 5.0 V
With 3rd clutch pressure: about 0 V
10 BLU/BLK SHA (SHIFT SOLENOID VALVE A) Drives shift solenoid
valve AWith engine running in R, D, and S (in 1st, 4th, or
5th gears): battery voltage
With engine running in P, N, D, and S (in 2nd and
3rd gears): about 0 V
11 GRN/WHT SHB (SHIFT SOLENOID VALVE B) Drives shift solenoid
valve BWith engine running in P, R, N, D, and S (in 1st and
2nd gears): battery voltage
With engine running in D and S (in 3rd, 4th, 5th
gears): about 0 V
12 RED/BLK ATPN (TRANSMISSION RANGE SWITCH N) Detects transmission range
switch N position signal
inputIn N: about 0 V
In any position other than N: about 5.0 V
13 BLU/BLK ATPP (TRANSMISSION RANGE SWITCH P) Detects transmission range
switch P position signal
inputIn P: about 0 V
In any position other than P: about 5.0 V
14 WHT ATPR (TRANSMISSION RANGE SWITCH R) Detects transmission range
switch R position signal
inputIn R: about 0 V
In any position other than R: about 5.0 V
15 RED ATPS (TRANSMISSION RANGE SWITCH S) Detects transmission range
switch S position signal
inputIn S: about 0 V
In any position other than S: battery voltage
1: A/T
4: K20Z2 engine
5: ’07-09 models
5
4
1
1
1
1
1
1
1
1
Terminal side of female terminals
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´´´
´
µ
µ
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ECM/PCM Inputs and Outputs at Connector B ( ) (44P)
Terminal
numberWire color Terminal name DescriptionSignal
11-29
NOTE: Standard battery voltage is about 12 V.


16 BLU/YEL SUPP (PADDLE SHIFTER
(UPSHIFT SWITCH)) Detects paddle shifter
(upshift switch)In S:
With paddle shifter (upshift switch) pressed:
about 0 V
With paddle shifter (upshift switch) released:
battery voltage
17 WHT/RED NM (INPUT SHAFT (MAINSHAFT) SPEED
SENSOR) Detects input shaft
(mainshaft) speed sensor
signalWith ignition switch ON (II): about 0 V
With engine idling in N: about 2.5 V
18 YEL/BLU (YEL)VCC2 (SENSOR VOLTAGE) Provides sensor reference
voltageWith ignition switch ON (II): about 5.0 V
20 GRN SHC (SHIFT SOLENOID VALVE C) Drives shift solenoid
valve CWith engine running in N and S (in 1st, 3rd, and 5th
gears): battery voltage
With engine running in P, R, D, and S (in 2nd and
4th gears): about 0 V
21 YEL/GRN ATPD (TRANSMISSION RANGE SWITCH D) Detects transmission range
switch D position signal
inputIn D: about 0 V
In any position other than D: battery voltage
22 RED/WHT ATPRVS (TRANSMISSION RANGE SWITCH RVS) Detects transmission range
switch RVS position signal
inputIn R: about 0 V
In any position other than R: battery voltage
23 RED/WHT ECT1 (ENGINE COOLANT TEMPERATURE (ECT)
SENSOR 1) Detects ECT sensor 1 signal With ignition switch ON (II): about 0.1 4.8 V
(depending on engine coolant temperature)
24 YEL SHE (SHIFT SOLENOID VALVE E) Drives shift solenoid
valve EWith engine running in P and R: battery voltage
With engine running in N, D, and S (in 1st gear):
about 0 V
25 BLU/YEL LSC (A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE C) Drives A/T clutch pressure
control solenoid valve C
With ignition switch ON (II): current controlled
26 GRN/RED SHD (SHIFT SOLENOID VALVE D) Drives shift solenoid
valve DWith engine running in D and S (in 2nd and 5th
gears): battery voltage
With engine running in P, R, N, D, and S (in 1st, 3rd,
and 4th gears): about 0 V
27 RED/YEL TATF (ATF TEMPERATURE SENSOR) Detects ATF temperature
signalWith ignition switch ON (II): about 0.2 4.0 V
(about 1.8 V at operating temperature)
(depending on ATF temperature)
28 BLU/YEL ATPFWD (TRANSMISSION RANGE SWITCH FWD) Detects transmission range
switch D and S positions
signalIn D and S: about 0 V
In any other position D and S: battery voltage
29 WHT/BLK EGRP (EXHAUST GAS RECIRCULATION (EGR)
VALVE POSITION SENSOR) Detects EGR valve position
sensor signal
With engine running: about 1.2 3.0 V
(depending on EGR valve lift)
1: A/T
3: K20Z3 engine
4: K20Z2 engine
(cont’d)
1
1
3
1
1
1
1
1
1
1
1
4
Terminal side of female terminals
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PGM-FI System
Air Conditioning (A/C) Compressor Clutch Relay
Air Fuel Ratio (A/F) Sensor
Barometric Pressure (BARO) Sensor
Camshaft Position (CMP) Sensor BCrankshaft Position (CKP) Sensor
Engine Coolant Temperature (ECT) Sensor 1 and 2
Ignition Timing Control
Injector Timing and Duration
11-33
ZIRCONIA
ELEMENT
SENSOR
TERMINALS
HEATER
TERMINALS
O-RING
MAGNET
TERMINAL TERMINAL
O-RING
MAGNET
THERMISTOR O-RING TERMINAL
The programmed fuel injection (PGM-FI) system is a
sequential multiport fuel injection system.
When the ECM/PCM receives a demand for cooling
from the A/C system, it delays the compressor from
being energized, and enriches the mixture to assure
smooth transition to the A/C mode.
The A/F sensor operates over a wide air/fuel range. The
A/F sensor is installed upstream of the TWC, and sends
signals to the ECM/PCM which varies the duration of
fuel injection accordingly.
The BARO sensor is inside the ECM/PCM. It converts
atmospheric pressure into a voltage signal that
modifies the basic duration of the fuel injection
discharge.
CMP sensor B detects the position of the No. 1 cylinder
as a reference for sequential fuel injection to each
cylinder. The CKP sensor detects crankshaft speed and is used by
the ECM/PCM to determine the ignition timing, timing
for the fuel injection of each cylinder, and engine
misfire detection.
ECT sensors 1 and 2 are temperature dependent
resistors (thermistors). The resistance decreases as the
engine coolant temperature increases.
The ECM/PCM contains the memory for basic ignition
timing at various engine speeds and manifold absolute
pressures. It also adjusts the timing according to engine
coolant temperature and intake air temperature.
The ECM/PCM contains the memory for basic discharge
duration at various engine speeds and manifold
pressures. The basic discharge duration, after being
read out from the memory, is further modified by
signals sent from various sensors to obtain the final
discharge duration.
By monitoring long term fuel trim, the ECM/PCM
detects long term malfunctions in the fuel system and
sets diagnostic trouble codes (DTCs) if needed.
(cont’d)
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Throttle Body
Brake Pedal Position Switch
Electrical Power Steering (EPS) Signal
Fuel Cutoff Control
Fuel Pump Control
PGM-FI Main Relay 1 and 2
Idle Control System
Fuel Supply System
11-36Fuel and Emissions Systems
System Description (cont’d)
THROTTLE VALVE
THROTTLE POSITION
(TP) SENSOR and
THROTTLE ACTUATOR
The throttle body is a single-barrel side draft type. The
lower portion of the throttle valve is heated by engine
coolant from the cylinder head to prevent icing of the
throttle plate. When the engine is cold, the A/C compressor is on, the
transmission is in gear, the brake pedal is pressed, the
power steering load is high, or the alternator is
charging, the ECM/PCM sends signal to the throttle
position to maintain the correct idle speed.
The brake pedal position switch signals the ECM/PCM
when the brake pedal is pressed.
The EPS signals the ECM/PCM when the power steering
load is high.
During deceleration with the throttle valve closed,
current to the injectors is cut off to improve fuel
economy at engine speeds over 1,000 rpm. Fuel cutoff
control also occurs when the engine speed exceeds
6,900 rpm (K20Z3: 8,200 rpm), regardless of the
position of the throttle valve, to protect the engine from
over-revving. When the vehicle is st
opped, the ECM/
PCM cuts the fuel at engine speeds over 5,000 rpm
(K20Z3: 7,700 rpm). On a cold engine, fuel cut occurs at
a lower engine speed.
When the ignition switch is turned to ON (II), the ECM/
PCM grounds PGM-FI main relay 2 (FUEL PUMP) which
feeds current to the fuel pump for 2 seconds to
pressurize the fuel system. With the engine running, the
ECM/PCM grounds PGM-FI main relay 2 (FUEL PUMP)
and feeds current to the fuel pump. When the engine is
not running and the ignition is turned to ON (II), the
ECM/PCM cuts ground to PGM-FI main relay 2 (FUEL
PUMP) which cuts current to the fuel pump.
PGM-FI main relay 1 is energized whenever the ignition
switch is ON (II), to supply battery voltage to the ECM/
PCM, power to the injectors, and power for PGM-FI
main relay 2 (FUEL PUMP). PGM-FI main relay 2 (FUEL
PUMP) is energized to supply power to the fuel pump
for 2 seconds when the ignition switch is turned to
ON (II), and when the engine is cranking or running.
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Intake Air System
Catalytic Converter System
Positive Crankcase Ventilation (PCV) System
Intake Air Bypass Control Thermal Valve Three Way Catalytic Converter (TWC)
11-40Fuel and Emissions Systems
System Description (cont’d)
OUT
INVALVE
WAX
ELEMENT
INJECTOR INTAKE AIR
BYPASS CONTROL
THERMAL VALVE FRONT OF
VEHICLE
HOUSING
THREE WAY
CATALYST BREATHER PIPE
INTAKE
MANIFOLD
PCV HOSE PCV VALVE
:BLOW-BYVAPOR
:FRESHAIR
This system supplies air for engine needs.
When the engine is cold, the intake air bypass control
thermal valve sends air to the injector.
The amount of air is regulated by engine coolant
temperature. Once the engine is hot, the intake air
bypass control thermal valve closes, stopping air to the
injector. The TWC converts hydrocarbons (HC), carbon
monoxide (CO), and oxides of nitrogen (NOx) in the
exhaust gas to carbon dioxide (CO ), nitrogen (N ), and
water vapor.
The PCV valve prevents blow-by gasses from escaping
into the atmosphere by venting them into the intake
manifold.
22
* : This illustration shows K20Z2 engine
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Exhaust Gas Recirculation (EGR) System
(K20Z2 engine)
Evaporative Emission (EVAP) Control
System
EGR Valve
EVAP Canister
EVAP Canister Purge Valve
Fuel Tank Pressure (FTP) Sensor
EVAP Canister Vent Shut Valve
11-41
TERMINAL
COIL
OUT
IN O-RING
TERMINAL
SENSOR UNIT
O-RING VALVE O-RING TERMINAL
Refer to the system diagram to see a functional layout
of the system.
The EGR valve lowers peak combustion temperatures
and reduces oxides of nitrogen emissions (NOx) by
recirculating exhaust gas through the intake manifold
and into the combustion chambers.
Refer to the system diagram to see a functional layout
of the system.
The EVAP canister temporarily stores fuel vapor from
the fuel tank until it can be purged back into the engine
and burned.
When the engine coolant temperature is below 60 °C
(140 °F), the ECM/PCM turns off the EVAP canister
purge valve which cuts vacuum to the EVAP canister. The FTP sensor converts fuel tank absolute pressure
into an electrical input to the ECM/PCM.
The EVAP canister vent shut valve is on the EVAP
canister.
The EVAP canister vent shut valve controls the venting
of the EVAP canister.
(cont’d)
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Î

Evaporative Emission (EVAP) Control Diagram
11-45
ATMOSPHERE
ATMOSPHERE
FUEL FILL
CAP FUEL TANK VAPOR
RECIRCULATION
TUBE
FUEL TANK VAPOR
CONTROL VALVE
VARIOUS
SENSORS
FUEL TANK FTP SENSOR
EVAP CANISTER
VENT SHUT VALVE
PUR
LT GRN
ECM/PCM BLK
YEL
YEL/BLU
BLK/YEL RED
BLU BLK
LT GRN
From
No. 3
ALTERNATOR
(10 A) FUSE
From
PGM-FI
SUBRELAY
EVAP
CANISTER
EVAP CANISTER
PURGE VALVE ATMOSPHERE
The EVAP controls minimize the amount of fuel vapor escaping into the atmosphere. Vapor from the fuel tank is
temporarily stored in the EVAP canister until it can be purged from the canister into the engine and burned.
The EVAP canister is purged by drawing fresh air through it and into a port on the intake manifold.
The purging vacuum is controlled by the EVAP canister purge valve, which operates whenever engine coolant
temperature is above 60 °C (140 °F).
(cont’d)
* : This illustration shows K20Z2 engine
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(#')
11-72PGM-FI System
Component Location Index
IGNITION COILS
CAMSHAFT POSITION (CMP)
SENSOR B (EXHAUST SIDE)
ELECTRICAL LOAD
DETECTOR (ELD)
PGM-FI MAIN
RELAY 1IGNITION
COIL RELAY
PGM-FI
SUBRELAY
MASS AIR FLOW (MAF)
SENSOR/INTAKE AIR
TEMPERATURE
(IAT) SENSOR
ENGINE COOLANT
TEMPERATURE (ECT) SENSOR 1
OUTPUT SHAFT (COUNTERSHAFT)
SPEED SENSOR (M/T)
ENGINE COOLANT TEMPERATURE
(ECT) SENSOR 2
MANIFOLD ABSOLUTE
PRESSURE (MAP) SENSOR
KNOCK SENSOR
INJECTORS
CRANKSHAFT POSITION
(CKP) SENSOR ENGINE CONTROL MODULE (ECM)/
POWERTRAIN CONTROL
MODULE (PCM)
Replacement, page 11-222
Replacement, page 11-226
Replacement,page 11-224
Replacement, page 11-225
Replacement, page 11-223
Replacement, page 11-225
Replacement, page 11-224
Replacement, page 11-223
Replacement,
page 11-219
Replacement,
page 11-222 Update, page 11-227
Substitution, page 11-7
Replacement, page 11-228
* : This illustration shows K20Z2 engine
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