fuel tank removal ACURA CSX 2006 Service Repair Manual

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Fuel and Emissions
Fuel and Emissions Systems
PGM-FI System
Electronic Throttle Control System
VTEC/VTC
Idle Control SystemFuel Supply System
Intake Air System
Catalytic Converter System
EGR System
PCV System
EVAP System..................................................
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Special Tools . 11-2
General Troubleshooting Information . 11-3
DTC Troubleshooting Index . 11-9
Symptom Troubleshooting Index . 11-13
System Description . 11-15
How to Set Readiness Codes . 11-69
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Component Location Index . 11-72
DTC Troubleshooting . 11-74
F-CAN Circuit Troubleshooting . 11-191
MIL Circuit Troubleshooting . 11-203
DLC Circuit Troubleshooting . 11-204
Injector Replacement . 11-219
A/F Sensor Replacement . 11-221
Secondary HO2S Replacement . 11-221
CMP Sensor B Replacement . 11-222
CKP Sensor Replacement . 11-222
Output Shaft (Countershaft) Speed Sensor
Replacement . 11-223
Knock Sensor Replacement . 11-223
MAP Sensor Replacement . 11-224
MAF Sensor/IAT Sensor Replacement . 11-224
ECT Sensor 1 Replacement . 11-225
ECT Sensor 2 Replacement . 11-225
ELD Replacement . 11-226
ECM/PCM Update . 11-227
ECM/PCM Replacement . 11-228
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Component Location Index . 11-231
DTC Troubleshooting . 11-232
APP Sensor Signal Inspection . 11-268
Accelerator Pedal Module
Removal/Installation . 11-269
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Component Location Index
. 11-273
DTC Troubleshooting . 11-274
VTC Oil Control Solenoid Valve Removal/Test/Installation . 11-294
CMP Sensor A Replacement . 11-295
Rocker Arm Oil Control Valve Removal/Installation . 11-296
Rocker Arm Oil Pressure Switch Removal/Installation . 11-296
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Component Location Index
. 11-297
DTC Troubleshooting . 11-298
A/C Signal Circuit Troubleshooting . 11-306
Alternator FR Signal Circuit Troubleshooting . 11-307
Brake Pedal Position Switch Signal Circuit Troubleshooting . 11-308
Idle Speed Inspection . 11-309
ECM/PCM Idle Learn Procedure . 11-310 ..........................
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Component Location Index
. 11-311
DTC Troubleshooting . 11-313
Fuel Pump Circuit Troubleshooting . 11-318
Fuel Pressure Relieving . 11-322
Fuel Pressure Test . 11-325
Fuel Tank Draining . 11-325
Fuel Line Inspection . 11-326
Fuel Line/Quick-Connect Fitting Precautions . 11-328
Fuel Line/Quick-Connect Fitting Removal . 11-329
Fuel Line/Quick-Connect Fitting Installation . 11-331
Fuel Tank Unit Removal and Installation . 11-334
Fuel Pressure Regulator Replacement . 11-337
Fuel Filter Replacement . 11-337
Fuel Pump/Fuel Gauge Sending Unit Replacement . 11-338
Fuel Tank Replacement . 11-339
Fuel Gauge Sending Unit Test . 11-340
Low Fuel Indicator Test . 11-341
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Component Location Index
. 11-342
Throttle Body Test . 11-343
Throttle Body Cleaning . 11-344
Intake Air Bypass Control Thermal Valve Test . 11-344
Air Cleaner Removal/Installation . 11-345
Air Cleaner Element Inspection/Replacement . 11-346
Intake Air Resonator Removal/Installation . 11-346
Throttle Body Removal/Installation . 11-348
Throttle Body Disassembly/Reassembly . 11-350
Intake Air Bypass Control Thermal Valve Replacement . 11-351
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Component Location Index
. 11-352
DTC Troubleshooting . 11-353
Catalytic Converter Removal/Installation . 11-355
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Component Location Index
. 11-356
DTC Troubleshooting . 11-357
EGR Valve Replacement . 11-370
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Component Location Index
. 11-371
PCV Valve Inspection . 11-372
PCV Valve Replacement . 11-373
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Component Location Index
. 11-374
DTC Troubleshooting . 11-375
Fuel Cap Warning Message System Troubleshooting . 11-405
EVAP Canister Replacement . 11-407
FTP Sensor Replacement . 11-408
EVAP Canister Vent Shut Valve Replacement . 11-409
EVAP Canister Purge Valve Replacement . 11-409
08/08/21 14:12:30 61SNR030_110_0001
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DYNOMITE -2009-

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11-311
Fuel Supply System
Component Location Index
FUEL FEED LINE
FUEL VAPOR LINE
FUEL RAIL
QUICK-CONNECT FITTING QUICK-CONNECT FITTING
FUEL FILL CAP
FUEL TANK
FUEL PUMPFUEL GAUGE SENDING UNIT
FUEL PRESSURE REGULATOR
FUEL FILTER
FUEL TANK UNIT
FUEL LINE/
FUEL LINE/
(cont’d)
Precautions, page 11-328
Removal, page 11-329
Installation, page 11-331 Precautions, page 11-328
Removal, page 11-329
Installation, page 11-331
Draining, page 11-325
Replacement, page 11-339
Replacement, page 11-338Test, page 11-340
Replacement, page 11-338Replacement, page 11-337
Replacement, page 11-337
Removal and Installation,
page 11-334
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11-314Fuel Supply System
DTC Troubleshooting (cont’d)
FUEL TANK UNIT 4P CONNECTOR
SIGNAL
(ORN)
E
8.9 mm
(0.35 in.)
A
14. Check for continuity between fuel tank unit 4P
connector terminal No. 1 and body ground.
Repair short in the wire between the gauge
control module (tach) (signal line) and the fuel
gauge sending unit, then go to step 23.
Go to step 15.
15. Reconnect the gauge control module (tach) 36P connector.
16. Remove the fuel tank unit (see page 11-334).
17. Connect the fuel tank unit 4P connector.
18. Turn the ignition switch to ON (II).
19. Clear the DTC with the HDS. 20. Set the float (A) to the E position.
21. Check the fuel gauge.
Go to step 29.
Replace the gauge control module (tach)
(see page 22-277), then go to step 22.
22. Turn the ignition switch to LOCK (0).
23. Reconnect all connectors.
24. Install the parts in the reverse order of removal.
25. Turn the ignition switch to ON (II).
26. Reset the ECM/PCM with the HDS.
27. Do the ECM/PCM idle learn procedure (see page 11-310).
28. Check for Temporary DTCs or DTCs with the HDS.
Check for poor connections or loose
terminals at the gauge control module (tach) and
the fuel gauge sending unit, then go to step 1.
Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the
indicated DTC’s troubleshooting.
Wire side of female terminals
Is there continuity? Does the gauge move to the empty position?
Is DTC P0462 indicated?
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DTC P0463:
11-31511-315
FUEL TANK UNIT 4P CONNECTOR
GND
(LT GRN)
JUMPER WIRE
29. Reconnect all connectors.
30. Install the parts in the reverse order of removal.
31. Update the ECM/PCM if it does not have the latest software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7).
32. Check for Temporary DTCs or DTCs with the HDS.
Check for poor connections or loose
terminals at the gauge control module (tach) and
the fuel gauge sending unit. If the ECM/PCM was
updated, substitute a known-good ECM/PCM
(see page 11-7), then recheck. If the ECM/PCM was
substituted, go to step 1.
If the ECM/PCM was updated, troubleshooting
is complete. If the ECM/PCM was substituted,
replace the original ECM/PCM (see page 11-228). If
any other Temporary DTCs or DTCs are indicated,
go to the indicated DTC’s troubleshooting. NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
1. Turn the ignition switch to ON (II).
2. Clear the DTC with the HDS, and wait 5 seconds.
3. Check for Temporary DTCs or DTCs with the HDS.
Go to step 4.
Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
at the gauge control module (tach) and the fuel
gauge sending unit.
4. Turn the ignition switch to LOCK (0).
5. Remove the rear seat cushion (see page 20-131).
6. Remove the rear floor upper cross-member and the access panel from the floor (see page 11-334).
7. Disconnect the fuel tank unit 4P connector.
8. Connect fuel tank unit 4P connector terminal No. 3 to body ground with a jumper wire.
(cont’d)Fuel Level Sensor (Fuel Gauge
Sending Unit) Circuit High Voltage
Wire side of female terminals
Is DTC P0462 indicated?
Is DTC P0463 indicated?
08/08/21 14:29:43 61SNR030_110_0315
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11-317
A
F
139.8 mm
(5.5 in.)
14. Remove the jumper wire from the fuel tank unit 4Pconnector.
15. Remove the fuel tank unit (see page 11-334).
16. Test the fuel gauge sending unit (see page 11-340).
Go to step 17.
Replace the fuel gauge sending unit (see page
11-338), then go to step 23.
17. Connect the fuel tank unit 4P connector.
18. Reconnect the gauge control module (tach) 36P connector.
19. Turn the ignition switch to ON (II).
20. Clear the DTC with the HDS.
21. Set the float (A) to the F position.
22. Check the fuel gauge.
Go to step 30.
Replace the gauge control module (tach)
(see page 22-277), then go to step 23. 23. Turn the ignition switch to LOCK (0).
24. Reconnect all connectors.
25. Install the parts in the reverse order of removal.
26. Turn the ignition switch to ON (II).
27. Reset the ECM/PCM with the HDS.
28. Do the ECM/PCM idle learn procedure (see page
11-310).
29. Check for Temporary DTCs or DTCs with the HDS.
Check for poor connections or loose
terminals at the gauge control module (tach) and
the fuel gauge sending unit, then go to step 1.
Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the
indicated DTC’s troubleshooting.
30. Reconnect all connectors.
31. Install the parts in the reverse order of removal.
32. Update the ECM/PCM if it does not have the latest software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7).
33. Check for Temporary DTCs or DTCs with the HDS.
Check for poor connections or loose
terminals at the gauge control module (tach) and
the fuel gauge sending unit. If the ECM/PCM was
updated, substitute a known-good ECM/PCM
(see page 11-7), then recheck. If the ECM/PCM was
substituted, go to step 1.
If the ECM/PCM was updated, troubleshooting
is complete. If the ECM/PCM was substituted,
replace the original ECM/PCM (see page 11-228). If
any other Temporary DTCs or DTCs are indicated,
go to the indicated DTC’s troubleshooting.
I s t he f uel gauge send i ng uni t OK ?
Does t he gauge mov e t o t he f ul l posi t i on? Is DTC P0463 indicated?
Is DTC P0463 indicated?
08/08/21 14:29:44 61SNR030_110_0317
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11-330Fuel Supply System
Fuel Line/Quick-Connect Fitting Removal (cont’d)
A
B
A
4. Check the contact area (A) of the line (B) for dirt ordamage.
 If it is dirty, clean it, then dry it with the compressed air.
 If it is rusty or damaged, replace the fuel filter or fuel feed line. 5. To prevent damage and keep foreign matter out,
cover the disconnected connector and line ends
with plastic bags (A).
NOTE: The retainer cannot be reused once it has
been removed from the line.
Replace the retainer when: replacing the fuel rail.
 replacing the fuel feed line.
 replacing the fuel pump.
 replacing the fuel filter.
 replacing the fuel gauge sending unit.
 replacing the EVAP purge pipe.
 replacing the EVAP canister.
 replacing the fuel tank.
 replacing the fuel fill pipe.
 it has been removed from the line.
 it is damaged.
08/08/21 14:29:53 61SNR030_110_0330
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Special Tools Required
Removal
11-334
Fuel Supply System
Fuel Tank Unit Removal and Installation
A
A
B
C A
07AAA-SNAA100
A
B
Fuel pump module locknut wrench 07AAA-SNAA100 1. Relieve the fuel pressure (see page 11-322).
2. Remove the rear seat cushion (see page 20-131).
3. Remove the rear floor upper cross-member (A).
4. Remove the access panel (A) from the floor.
5. Disconnect the fuel tank unit 4P connector (B).
6. Disconnect the quick-connect fittings (C) from the fuel tank unit. 7. Using the special tool, loosen the locknut (A).
8. Remove the locknut (A) and the fuel tank unit (B).
08/08/21 14:30:58 61SNR030_110_0334
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11-336Fuel Supply System
Fuel Tank Unit Removal and Installation (cont’d)
A
B
07AAA-SNAA100 A
120 N·m
(12.2 kgf·m, 88.2 lbf·ft) A
A
4. Install a locknut plate (A) and a new locknut (B).
5. Using the special tool, tighten the new locknut (A) to the specified torque.
NOTE: After tightening, make sure the marks are still aligned.
 After installation, check the base gasket, visually or by hand, to make sure it is not pinched. 6. Connect the fuel tank unit 4P connector, then
connect the quick-connect fitting.
7. Reconnect the negative cable to the battery, and turn the ignition switch to ON (II) (but do not
operate the starter motor). The fuel pump will run
for about 2 seconds, and fuel pressure will rise.
Repeat this two or three times, then check that
there is no leakage in the fuel supply system.
8. Install the access panel (A) to the floor.
9. Install the rear floor upper cross-member (A).
10. Install the rear seat cushion (see page 20-131).
11. Install the fuel fill cap.
08/08/21 14:30:59 61SNR030_110_0336
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11-33711-337
Fuel Pressure Regulator
Replacement Fuel Filter Replacement
A
B
C
D A
D B
C D
B
1. Remove the fuel tank unit (see page 11-334).
2. Remove the bracket (A).
3. Remove the ground ring (B).
4. Remove the fuel pressure regulator (C).
5. Install the parts in the reverse order of removal with new O-rings (D) and a new bracket (A). When
installing the fuel tank unit, align the marks on the
unit and the fuel tank (see page 11-335).
NOTE: Coat the O-rings with clean engine oil; do
not use any other oil.
Do not pinch the O-rings during installation. The fuel filter should be replaced when
ever the fuel
pressure drops below the specified value (see page
11-325), after making sure that the fuel pump and the
fuel pressure regulator are OK.
1. Remove the fuel tank unit (see page 11-334).
2. Remove the fuel filter set (A).
3. Check these items before installing the fuel tank unit:
 When connecting the wire harness, make sure the connection is secure and the connectors (B)
are firmly locked into place.
 When installing the fuel gauge sending unit (C), make sure the connection is secure and the
connector is firmly locked into place. Be careful
not to bend or twist it excessively.
4. Install the parts in the reverse order of removal with new O-rings (D). When installing the fuel tank
unit, align the marks on the unit and the fuel tank
(see page 11-335).
08/08/21 14:31:00 61SNR030_110_0337
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DYNOMITE -2009-


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11-338Fuel Supply System
Fuel Pump/Fuel Gauge Sending Unit Replacement
A
B
C
1. Remove the fuel tank unit (see page 11-334).
2. Remove the fuel level sensor (fuel sending unit) (A)from the fuel tank unit (B).
3. Check these items before installing the fuel tank unit:
 When connecting the wire harness, make sure the connection is secure and the connector (C) is
firmly locked into place.
 When installing the fuel gauge sending unit, be careful not to bend or twist it excessively.
4. Install the parts in the reverse order of removal. When installing the fuel tank unit, align the marks
on the unit and the fuel tank (see page 11-335).
08/08/21 14:31:00 61SNR030_110_0338
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DYNOMITE -2009-