ignition ACURA CSX 2006 Service Repair Manual

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Wheel Lift Equipment
This is an acceptable way of towing the
vehicle.
Sling-type Equipment
This method of towing
the vehicle is unacceptable.
Manual Transmission
Automatic Transmission
1-13
The tow truck uses two
pivoting arms that go under the tires (front or rear) and
lift them off the ground. The other two wheels remain
on the ground.
The tow truck uses metal
cables with hooks on the ends. These hooks go around
parts of the frame or the suspension, and the cables lift
that end of the vehicle off the ground. The vehicle’s
suspension and body can be seriously damaged if this
method of towing is attempted.
If the vehicle cannot be transported by a flat-bed, it
should be towed with the front wheels off the ground. If
the vehicle is damaged, and must be towed with the
front wheels on the ground, or with all four wheels on
the ground, do this:
 Release the parking brake.
 Shift the transmission to neutral.
 Leave the ignition switch in ACCESSORY (I) so the steering wheel does not lock.
 Make sure all accessories are turned off to minimize current battery draw.
 Release the parking brake.
 Start the engine.
 Shift to D, then to N.
 Turn off the engine.
 Leave the ignition switch in ACCESSORY (I) so the steering wheel does not lock.
 Make sure all accessories are turned off to minimize current battery draw.
It is best to tow the vehicle no farther than 80 km
(50 miles), and keep the speed below 55 km/h (35 mph).  Improper towing preparation will damage the
transmission. Follow the above procedure exactly. If
you cannot shift the transmission or start the engine
(automatic transmission), the vehicle must be
transported on a flat-bed.
 Trying to lift or tow the vehicle by the bumpers will cause serious damage. The bumpers are not
designed to support the vehicle’s weight.
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Engine Electrical
Engine Assembly
Item Measurement QualificationStandard or New Service Limit
Item Measurement Qualification Standard or New
2-2Standards and Service Limits
Ignition coil Rated voltage
12 V
Firingorder 1342
Spark plug Type (K20Z2) DENSO: SKJ20DR-M11
Type (K20Z3) DENSO: SK22PR-M11S
Gap 1.0 1.1 mm (0.039 0.043 in.)
Ignition timing At idle Check the mark M/T (in neutral),
A/T (in N or P)82°BTDC
Drive belt Tension Auto-tensioner
Alternator Output At 13.5 V and
normal engine
temperature 105 A
Coil (rotor) resistance 20 °C (68 °F) 3.2 4.0
Slip ring O.D. 14.4 mm (0.57 in.)14.0 mm (0.55 in.)
Brush length 10.5 mm (0.41 in.)1.5 mm (0.06 in.)
Brush spring tension 3.2 N (0.33 kgf, 0.7 lbf)
Starter Output 1.6 kW
Commutator mica depth 0.40 0.50 mm (0.016 0.020 in.) 0.15 mm (0.006 in.)
Commutator runout 0.02 mm (0.0008 in.) max.0.05 mm (0.002 in.)
Commutator O.D. 28.0 28.1 mm (1.102 1.106 in.) 27.5 mm (1.083 in.)
Brush length 11.1 11.5 mm (0.44 0.45 in.)4.3 mm (0.17 in.)
Compression Pressure Check the engine with the starter
cranking Minimum 930 kPa (9.5 kgf/cm , 135 psi)
Maximum
variation
200 kPa (2.0 kgf/cm , 28 psi)
2
2
red
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Service Information
3-5
A
C D
A
B A
A
1. The remaining engine oil life (A) is shown as apercentage on the information display. To see the
current engine oil life, turn the ignition switch to
ON (II), then push and release the SEL/RESET
button repeatedly until the engine oil life displays.
2. When the ignition switch is ON (II), and the remaining engine oil life is 6 % to 15 %, the
remaining engine oil life (A) and other scheduled
maintenance item(s) needing service are displayed.
The maintenance minder indicator (B) also comes
on when the engine oil life is 15 % or less. To
cancel the display and the indicator, press SEL/
RESET button.
 Complete list of maintenance main items (C) (see page 3-7).
 Complete list of maintenance sub items (D) (see page 3-8). 3. When the ignition switch is ON (II), and the
remaining engine oil life is 1 % to 5 %, the message
‘‘SERVICE’’ (A) is displayed along with engine oil
life and the same maintenance item code(s).
4. When the ignition switch is ON (II), and the remaining engine oil life is 0 %, the engine oil life
indicator (A) blinks. Pressing SEL/RESET button
cancels the display, but the maintenance minder
indicator stays on.
5. If the indicated maintenance is not done, the engine oil life indicator shows a negative mileage, for
example ‘‘ 10,’’ on the display. If the negative
mileage is between 0 and 9, the indicator is
displayed for only a few seconds when the ignition
switch is turned to ON (II). The negative mileage
remains displayed after the vehicle is driven more
than 10 km after 0 % oil life is reached, and the
display cannot be canceled.
This means the indicated maintenance item(s)
should have been done more than 10 km ago.
(cont’d)
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Resetting Maintenance Information Display Resetting Individual Maintenance Items
3-6Maintenance Minder
General Information (cont’d)
NOTE:
 The vehicle must be stopped to reset the display.
 If a required service is done and the display is not reset, or the maintenance display is reset without
doing the service, the system will not show the
proper maintenance timing. This can lead to serious
mechanical problems because there will be no
accurate record of when the required maintenance is
needed.
 The engine oil life and the maintenance item(s) can be only reset independently with the HDS.
1. Turn the ignition switch to ON (II).
2. Push and release the SEL/RESET button repeatedly until the engine oil life indicator is displayed.
3. Press and hold the SEL/RESET button for about 10 seconds. The engine oil life indicator and the
maintenance item code(s) will blink, then release
the button.
NOTE: If you are resetting the display when the
engine oil life is more than 15 %, make sure the
maintenance item(s) requiring service are done
before resetting the display.
4. Press and hold the SEL/RESET button for another 5 seconds. The maintenance item code(s) will
disappear, and the engine oil life will reset to ‘‘100’’. 1. Connect the Honda Diagnostic System (HDS) to the
data link connector (DLC) (see step 2 on page 11-3).
2. Turn the ignition switch to ON (II).
3. Make sure the HDS communicates with the vehicle and the engine control module/powertrain control
module (ECM/PCM). If it doesn’t communicate,
troubleshoot the DLC circuit (see page 11-6).
4. Select GAUGES in the BODY ELECTRICAL with the HDS.
5. Select ADJUSTMENT in the GAUGES with the HDS.
6. Select SERVICE REMINDER in the ADJUSTMENT with the HDS.
7. Select RESET in the SERVICE REMINDER with the HDS.
8. Select the individual maintenance item you wish to reset.
08/08/21 14:08:32 61SNR030_030_0006
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Engine Electrical
Engine Electrical
Starting System
Ignition System
Charging SystemCruise Control
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Special Tools . 4-2
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Component Location Index . 4-3
Symptom Troubleshooting
Index . 4-4
Circuit Diagram . 4-5
Starter System Circuit Troubleshooting . 4-6
Clutch Interlock Switch Test . 4-8
Starter Performance Test . 4-9
Starter Removal and Installation . 4-10
Starter Overhaul . 4-13
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Component Location Index . 4-18
Circuit Diagram
. 4-19
Ignition Timing Inspection . 4-20
Ignition Coil Removal/ Installation . 4-21
Spark Plug Inspection . 4-21
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Component Location Index . 4-23
Symptom Troubleshooting
Index . 4-24
Circuit Diagram . 4-25 ......
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Charging System Indicator
Circuit Troubleshooting . 4-26
Alternator and Regulator Circuit Troubleshooting . 4-28
Alternator Control Circuit Troubleshooting . 4-29
Drive Belt Inspection . 4-30
Drive Belt Replacement . 4-31
Drive Belt Auto-tensioner Inspection . 4-31
Drive Belt Auto-tensioner Removal/Installation . 4-32
Tensioner Pulley Replacement . 4-33
Idler Pulley Replacement . 4-34
Alternator Removal and Installation . 4-34
Alternator Overhaul . 4-38
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Component Location Index . 4-43
Symptom Troubleshooting
Index . 4-44
Circuit Diagram . 4-46
Cruise Control Input Test . 4-47
Cruise Control Combination Switch Test/Replacement . 4-49
Clutch Pedal Position Switch Test . 4-50
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Symptom Diagnostic procedure Also check for
4-4
Starting System
Symptom Troubleshooting Index


Engine does not start
(does not crank)
1.
2.
3.
4.
5.
6.
7.Check for loose battery terminals or connections.
Test the battery for a low state of charge (see page
22-67).
Check the starter (see page 4-6).
Check the starter cut relay (see page 22-70).
Check the clutch interlock switch (M/T model) (see page
4-8).
Check the transmission range switch (A/T model)
(see page 14-265).
Check the ignition switch or wire (see page 22-72). Poor ground at G101
(A/T model) or G401
(M/T model)
Engine cranks, but does
not start 1.
2.
3.
4.
5.
6.
7.
8.
9.Check for PGM-FI DTCs (see page 11-3).
Check for IMMOBI status and function (see page
22-325).
Check the fuel pressure (see page 11-325).
Check for a plugged or damaged fuel line (see page
11-326).
Check for a plugged fuel filter (see page 11-337).
Check the throttle body (see page 11-
343).
Check for low engine compression (see page 6-7).
Check for a damage or broken cam chain (see page
6-21).
Do the engine control module (ECM)/powertrain control
module (PCM) reset in the PGM-FI INSPECTION menu
to cancel the ALL INJECTORS STOP with the Honda
Diagnostic System (HDS). Empty fuel tank
Weak or fouled spark
plugs
Engine is hard to start 1. 2.
3.
4.Check for PGM-FI DTCs (see page 11-3).
Check the fuel pressure (see page 11-325).
Check for a plugged or damaged fuel line (see page
11-326).
Check for a plugged fuel filter (see page 11-337). Weak or fouled spark
plugs
Engine cranks slowly 1. 2.
3.
4.Check for loose battery terminals or connections.
Test the battery for a low state of charge (see page
22-67).
Check the starter for binding (see page 4-13).
Check for excessive drag in the engine.
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4-5
Circuit Diagram
G401BLK
ORN
(M/T model) BLK
BLU/WHT
G101ORN
RED
No. 1 (100 A)
IGNITION SWITCH
BAT ST
No. 2 (50 A)
BATTERY UNDER-HOOD FUSE/RELAY BOX
BLK/WHTYEL
STARTER
CUT
RELAYUNDER-DASH
FUSE/RELAY
BOX
TRANSMISSION
RANGE SWITCH
(ON: P, N position)
CLUTCH
INTERLOCK
SWITCH
(ON: Pedal
pressed)
ST HOT in
START (III)
H1 3
C11
1
2F29
STARTER S
B
WHT
G9
19
20C101
1
C102
WHT
(A/T model)
7
1
14 23
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Special Tools Required
YES
NO YES
NO
YES
NO
4-6Starting System
Starter System Circuit Troubleshooting
OTC3131
Alternator, Regulator, Battery & Starter tester OTC3131
Available through the Honda Canada Inc. Technical
Tools Department; FAX
866-398-8665/e-mail:
ch_technicaltools ch.honda.com
NOTE:  Air temperature must be within 15 38 °C (59 100 °F) during this procedure.
 After this inspection, you must reset the engine control module (ECM)/powertrain control module
(PCM). Otherwise, the ECM/PCM will continue to stop
the fuel injectors from operating.
 The battery must be in good condition and fully charged.
1. Connect the alternator, regulator, battery & starter tester (OTC3131) to the battery as shown.
NOTE: The probe is not used for battery testing.
2. Do the BATTERY TEST. ThebatteryisOK.Gotostep3.
If the display indicates BAD BATTERY, replace
the battery, then retest. If the display indicates
CHARGE & RETEST, charge the battery, then retest. 3. Connect the Honda Diagnostic System (HDS) to the
data link connector (DLC) (see step 2 on page 11-3).
4. Turn the ignition switch to ON (II).
5. Make sure the HDS communicates with the vehicle and the ECM/PCM. If it does not communicate,
troubleshoot the DLC circuit (see page 11-204).
6. Select ALL INJECTORS STOP in the PGM-FI INSPECTION menu with the HDS.
7. Set the parking brake, then with the shift lever in N or P (A/T model) or the clutch pedal pressed (M/T
model), turn the ignition switch to START (III).
The starting system is OK. Go to step 14.
Go to step 8.
8. Turn the ignition switch to LOCK (0).
9. Check the electrical connections at the battery, the negative battery cable to the body, the engine
ground cables, and the starter for looseness and
corrosion. Then try cranking the engine again.
Repairing the loose connection corrected the
problem. The starting system is OK. Go to step 14.
Based on the following symptoms, take the
appropriate action:
 If the starter does not crank the engine at all, go to step 10.
 If the starter cranks the engine erratically or too slowly,gotostep12.
 If the starter does not disengage from the flywheel ring gear (M/T model) or torque
converter ring gear (A/T model) when you
release the key, replace the starter, or remove
and disassemble it, and check for the following:
– Starter solenoid and switch malfunction
– Dirty drive gear or damaged overrunning clutch
Does the display indicate GOOD or GOOD, LOWCHARGE? Does t he st ar t er cr ank t he engi ne nor mal l y ?
Does t he st ar t er cr ank t he engi ne nor mal l y ?
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YES
NO
4-7
A
B
10. Make sure the shift lever is in N or P (A/T model) orneutral (M/T model), then disconnect the engine
wire harness 1P connector (A). Connect a jumper
wire from the battery positive terminal to the
starter subharness 1P connector (B).
Go to step 11.
Check the starter subharness. If the wire is OK,
remove the starter (see page 4-10), then repair or
replace (see page 4-13) it as necessary. 11. Check the following items in the order listed until
you find the problem circuit:
NOTE: After the open circuit or high resistance in
the circuit is found and repaired, go to step 14.
 Check for an open or short in the YEL wire and connectors between the driver’s under-dash
fuse/relay box and the ignition switch.
 Check for an open or short in the RED wire and connectors between the under-dash fuse/relay
box and the engine wire harness 1P connector.
 Check for an open or short in the ORN wire and connectors between the under-dash fuse/relay
box and the clutch interlock switch (M/T model).
 Check for an open or short in the ORN wire, BLU/ WHT wire and connectors between the under-
dash fuse/relay box and the transmission range
switch (A/T model).
 Check for poor ground at G401 (M/T model) or G101 (A/T model).
 Check for a faulty ignition switch (see page 22-72).
 Check for a faulty clutch interlock switch (M/T model) (see page 4-8).
 Check for a faulty transmission range switch (A/T model) (see page 14-265).
 Check for a faulty starter cut relay (see page 22-70).
(cont’d)
Does the starter crank the engine?
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4-18Ignition System
Component Location Index
IGNITION COIL
SPARK PLUG UNDER-HOOD
FUSE/RELAY BOX
IGNITION COIL RELAY
Ignition Timing Inspection, page 4-20
Removal/Installation, page 4-21
Inspection, page 4-21 Test, page 22-70
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