low oil pressure ACURA CSX 2006 Service Repair Manual
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(#'
") Compression Pressure:
Above 930 kPa (9.5 kgf/cm , 135 psi)
Maximum Variation:
Within 200 kPa (2.0 kgf/cm , 28 psi)
2
2
6-7
Engine Compression Inspection
NOTE: After this inspection, you must reset the engine
control module (ECM)/powertrain control module
(PCM), otherwise the ECM/PCM will continue to stop
the fuel injectors from operating. 1. Warm up the engine to normal operating temperature (cooling fan comes on).
2. Turn the ignition switch to LOCK (0).
3. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC) (see step 2 on page 11-3).
4. Turn the ignition switch to ON (II).
5. Make sure the HDS communicates with the vehicle and the ECM/PCM. If it does not communicate,
troubleshoot the DLC circuit (see page 11- 204).
6. Select ALL INJECTORS STOP in the PGM-FI, INSPECTION menu with the HDS.
7. Turn the ignition switch to LOCK (0).
8. Remove the four ignition coils (see page 4-21).
9. Remove the four spark plugs.
10. Attach the compression gauge to a spark plug hole. 11. Step on the accelerator pedal to open the throttle
fully, then crank the engine with the starter motor,
and measure the compression.
12. Measure the compression on the remaining cylinders.
13. If the compression is not within specifications, check the following items, then remeasure the
compression.
Incorrect valve clearance
Confirmation of cam timing
Damaged or worn cam lobes
Damaged or worn valves and seats
Damaged cylinder head gasket
Damaged or worn piston rings
Damaged or worn piston and cylinder bore
14. Remove the compression gauge from the spark plug hole.
15. Install the four spark plugs.
16. Install the four ignition coils (see page 4-21).
17. Select the ECM/PCM reset (see page 11-4) in the PGM-FI INSPECTION menu to cancel ALL
INJECTORS STOP with the HDS.
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Page 182 of 2893
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6-386-38 Cylinder Head
Cylinder Head Cover Installation
(cont’d)
Cylinder Head Removal
B
C
A
6x1.0mm
10 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) A
B
8. Install two bolts (A) securing the evaporativeemission (EVAP) canister purge valve bracket.
9. Connect the breather hose (B), and install the dipstick (C).
10. Connect the evaporative emission (EVAP) canister purge valve connector.
11. Install the four ignition coils (see page 4-21).
12. Install the engine cover. NOTE:
Use fender covers to avoid damaging the painted surfaces.
To avoid damaging the wire and terminals, unplug the wiring connectors carefully while holding the
connector portion.
Connect the Honda Diagnostic System (HDS) to the data link connector (DLC) (see step 2 on page 11-3),
and monitor the engine coolant temperature (ECT)
sensor 1. To avoid damaging the cylinder head, wait
until the engine coolant temperature drops below
38 °C (100 °F) before loosening the cylinder head
bolts.
Mark all wiring and hoses to avoid misconnection. Also, be sure that they do not contact other wiring or
hoses, or interfere with other parts.
1. Relieve the fuel pressure (see page 11-322).
2. Drain the engine coolant (see page 10-8).
3. Remove the air cleaner assembly (see page 11-345).
4. Remove the drive belt (see page 4-31).
5. Remove the intake manifold: K20Z2 engine (see page 9-3)
K20Z3 engine (see page 9-7)
6. Remove the exhaust manifold (see page 9-11).
7. Disconnect the evaporative emission (EVAP) canister hose (A) and the brake booster vacuum
hose (B).
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Page 183 of 2893
Î
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6-386-38 Cylinder Head
Cylinder Head Cover Installation
(cont’d)
Cylinder Head Removal
B
C
A
6x1.0mm
10 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) A
B
8. Install two bolts (A) securing the evaporativeemission (EVAP) canister purge valve bracket.
9. Connect the breather hose (B), and install the dipstick (C).
10. Connect the evaporative emission (EVAP) canister purge valve connector.
11. Install the four ignition coils (see page 4-21).
12. Install the engine cover. NOTE:
Use fender covers to avoid damaging the painted surfaces.
To avoid damaging the wire and terminals, unplug the wiring connectors carefully while holding the
connector portion.
Connect the Honda Diagnostic System (HDS) to the data link connector (DLC) (see step 2 on page 11-3),
and monitor the engine coolant temperature (ECT)
sensor 1. To avoid damaging the cylinder head, wait
until the engine coolant temperature drops below
38 °C (100 °F) before loosening the cylinder head
bolts.
Mark all wiring and hoses to avoid misconnection. Also, be sure that they do not contact other wiring or
hoses, or interfere with other parts.
1. Relieve the fuel pressure (see page 11-322).
2. Drain the engine coolant (see page 10-8).
3. Remove the air cleaner assembly (see page 11-345).
4. Remove the drive belt (see page 4-31).
5. Remove the intake manifold: K20Z2 engine (see page 9-3)
K20Z3 engine (see page 9-7)
6. Remove the exhaust manifold (see page 9-11).
7. Disconnect the evaporative emission (EVAP) canister hose (A) and the brake booster vacuum
hose (B).
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Page 185 of 2893
6-40Cylinder Head
Cylinder Head Removal (cont’d)
B
A
12. Remove the bolt (A) securing the connecting pipe.
13. Disconnect the water bypass hose (B).
14. Disconnect the following engine wire harnessconnectors, and remove the wire harness clamps
from the cylinder head.
Four fuel injector connectors
Engine coolant temperature (ECT) sensor 1 connector
Camshaft position (CMP) sensor A (Intake) connector
Camshaft position (CMP) sensor B (Exhaust) connector
Rocker arm oil control valve connector
Rocker arm oil pressure switch connector
EVAP canister purge valve connector
Variable valve timing control (VTC) oil control solenoid valve connector
Exhaust gas recirculation (EGR) valve connector (K20Z2 engine)
Engine oil pressure switch connector 15. Remove the cam chain (see page 6-18).
16. Remove the rocker arm assembly:
K20Z2 engine (see page 6-43)
K20Z3 engine (see page 6-44)
17. Remove the cylinder head bolts. To prevent warpage, loosen the bolts in sequence 1/3 turn at a
time. Repeat the sequence until all bolts are
loosened.
18. Remove the cylinder head.
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Page 212 of 2893
6-64Cylinder Head
Cylinder Head Installation (cont’d)
B
A
8 x 1.25 mm
22 N·m (2.2 kgf·m, 16 lbf·ft) A
B
A
B
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
12. Install the rocker arm assembly:
K20Z2 engine (see page 6-60)
K20Z3 engine (see page 6-61)
13. Install the cam chain (see page 6-21).
14. Connect the following engine wire harness connectors, and install the wire harness clamps to
the cylinder head:
Four fuel injector connectors
Engine coolant temperature (ECT) sensor 1 connector
Camshaft position (CMP) sensor A (Intake) connector
Camshaft position (CMP) sensor B (Exhaust) connector
Rocker arm oil control valve connector
Rocker arm oil pressure switch connector
EVAP canister purge valve connector
Variable valve timing control (VTC) oil control solenoid valve connector
Exhaust gas recirculation (EGR) valve connector (K20Z2 engine)
Engine oil pressure switch connector
15. Install the bolt (A) securing the connecting pipe.
16. Connect the water bypass hose (B). 17. Connect the upper radiator hose (A) and the heater
hoses (B).
18. Install the harness holder bracket (A), then install the harness holder (B).
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Page 251 of 2893
(#'
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Engine Mechanical
Engine Lubrication
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Special Tools . 8-2
Component Location Index . 8-3
Symptom Troubleshooting Index . 8-5
Low Oil Pressure Indicator Circuit Diagram . 8-6
Low Oil Pressure Indicator Circuit
Troubleshooting (Open) . 8-7
Low Oil Pressure Indicator Circuit Troubleshooting (Short) . 8-8
Oil Pressure Switch Test . 8-9
Oil Pressure Switch Replacement . 8-9
Oil Pressure Test . 8-10
Engine Oil Replacement . 8-10
Engine Oil Filter Replacement . 8-11
Oil Filter Feed Pipe Replacement . 8-12
Oil Cooler Replacement . 8-13
Oil Jet Replacement . 8-13
Oil Jet Inspection . 8-14
Oil Pump Overhaul . 8-15
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Page 255 of 2893
(#' )
Symptom Diagnostic procedure Also check for
8-5
Symptom Troubleshooting Index
Excessive engine oil
consumption
1.
2.
3.
4.
5.Verify that the engine oil filler cap, the oil drain
bolt, and the oil filter are tight.
Check for oil leaks.
Check for worn valve guide(s) (see page 6-55) or
worn valve stem seal(s) (see page 6-54).
Check for damaged or worn piston ring(s)
(see page 7-21).
Check for damaged or worn engine internal parts
(cylinder wall, pistons, etc.) (see page 7-16).
Low oil pressure indicator does
not come on with the ignition
switch in ON (II) 1.
2.Do the low oil pressure indicator circuit
troubleshooting (Open) (see page 8-7).
Test the oil pressure switch (see page 8-9). An open in the wire
between the engine
control module (ECM)/
powertrain control
module (PCM) and the
oil pressure switch
Low oil pressure indicator stays
on 1.
2.
3.
4.
5.
6.
7.
8.Check the engine oil level.
Do the low oil pressure indicator circuit
troubleshooting (Short) (see page 8-8).
Test the oil pressure switch (see page 8-9).
Check the engine oil pressure (see page 8-10).
Check the oil filter for clogging.
Check the oil screen for clogging.
Check the relief valve (see page 8-15).
Testtheoilpump(seepage8-17). A wire shorted to
ground between the
ECM/PCM and the oil
pressure switch
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Page 256 of 2893
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8-6Engine Lubrication
Low Oil Pressure Indicator Circuit Diagram
D2
Q9
H1
191
17
36
B7
CANL
CANH DRIVERBRN
12 V
5V GAUGE CONTROL MODULE (TACH)
IGNITION SWITCH
BATIG1
ECM/PCM
OPSW
A37
A36 RED
WHT CPU
No. 2 (50 A)
No. 10
(7.5 A)
BATTERY
UNDER-HOOD FUSE/RELAY BOX
No. 1 (100 A)
YEL/REDUNDER-DASH
FUSE/RELAY BOX
LOW OIL
PRESSURE
INDICATOR
OIL PRESSURE SWITCH
(Closed: Lost pressure)
IG1 HOT in ON (II)
and START (III)
1
WHT BLU
CANH
CANL
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Page 257 of 2893
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µ
µ
µ
µ µ
µ
YES
NO
YES
NO YES
NO
8-7
Low Oil Pressure Indicator Circuit Troubleshooting (Open)
ECM/PCM CONNECTOR B (44P)
OPSW
(YEL/RED)
OIL PRESSURE
SWITCH CONNECTOR
OPSW
(YEL/RED)
1. Connect the Honda Diagnostic System (HDS) to thedata link connector (DLC) (see step 2 on page 11-3).
2. Turn the ignition switch to ON (II).
3. Make sure the HDS communicates with the vehicle and the engine control module (ECM)/powertrain
control module (PCM). If it does not communicate,
troubleshoot the DLC circuit (see page 11- 204).
4. Check for DTCs (see page 11-3). If a DTC is present, diagnose, and repair the cause before continuing
with this test.
5. Check the OIL PRESSURE SWITCH in the PGM-FI DATA LIST with the HDS.
Replace the gauge control module (tach)
(see page 22-277).
Go to step 6.
6. Turn the ignition switch to LOCK (0).
7. Check the oil pressure switch (see page 8-9).
Go to step 8.
Replace the oil pressure switch (see page 8-9).
8. Turn the ignition switch to ON (II), and jump the SCS line with the HDS, then turn the ignition switch
to LOCK (0).
NOTE: This step must be done to protect the ECM/
PCM from damage.
9. Disconnect ECM/PCM connector B (44P) and the oil pressure switch connector. 10. Check for continuity between ECM/PCM connector
terminal B7 and the oil pressure switch connector.
Update the ECM/PCM if it does not have the
latest software (see page 11-227), or substitute a
known-good ECM/PCM (see page 11-7), then
recheck. If the symptom/indication goes away with
a known-good ECM/PCM, replace the original
ECM/PCM (see page 11-228).
Repair an open in the wire between the oil
pressure switch and ECM/PCM connector terminal
B7.
Terminal side of female terminals
Wire side of
female terminal
Is ON indicated?
I s t he oi l pr essur e sw i t ch OK ? Is there continuity?
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Page 258 of 2893
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µ
µ
µ
µ
µ
µ µ
µ
YES
NO
YES
NO
YES
NO YES
NO
8-8Engine Lubrication
Low Oil Pressure Indicator Circuit Troubleshooting (Short)
OIL PRESSURE SWITCH CONNECTOR
OPSW
(YEL/RED)
1. Connect the Honda Diagnostic System (HDS) to thedata link connector (DLC) (see step 2 on page 11-3).
2. Turn the ignition switch to ON (II).
3. Make sure the HDS communicates with the vehicle and the engine control module (ECM)/powertrain
control module (PCM). If it does not communicate,
troubleshoot the DLC circuit (see page 11- 204).
4. Check for DTCs (see page 11-3). If a DTC is present, diagnose, and repair the cause before continuing
with this test.
5. Start the engine, and check the OIL PRESSURE SWITCH in the PGM-FI DATA LIST with the HDS.
Replace the gauge control module (tach)
(see page 22-277).
Go to step 6.
6. Turn the ignition switch to LOCK (0).
7. Disconnect the oil pressure switch connector.
8. Start the engine, and check the OIL PRESSURE SWITCH in the PGM-FI DATA LIST with the HDS.
Turn the ignition switch to LOCK (0), then go
to step 9.
Turn the ignition switch to LOCK (0), then go
to step 10.
9. Check the oil pressure switch (see page 8-9).
Do the oil pressure test (see page 8-10).
Replace the oil pressure switch (see page 8-9). 10. Turn the ignition switch to ON (II), and jump the
SCS line with the HDS, then turn the ignition switch
to LOCK (0).
NOTE: This step must be done to protect the ECM/
PCMfromdamage.
11. Disconnect ECM/PCM connector B (44P).
12. Check for continuity between the oil pressure switch connector and body ground.
Repair a short to ground in the wire between
the oil pressure switch and ECM/PCM connector
terminal B7.
Update the ECM/PCM if it does not have the
latest software (see page 11-227), or substitute a
known-good ECM/PCM (see page 11-7), then
recheck. If the symptom/indication goes away with
a known-good ECM/PCM, replace the original
ECM/PCM (see page 11-228).
Wire side of female terminal
I s OF F i nd i cat ed ?
I s OF F i nd i cat ed ?I s t he oi l pr essur e sw i t ch OK ? Is there continuity?
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