manual transmission ACURA CSX 2006 Service Repair Manual

 
 
 
 
 
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’06 Model
Vehicle Identification Number Engine Number
Transmission Number
Paint Code
a. Manufacturer, Make and Type of Vehicle
b. Line, Body and Engine Type c. Body Type and Transmission Type
d. Vehicle Grade (Series) e. Check Digit f. Model Year
g. Factory Code
h. Serial Number a. Engine Type
b. Serial Number
a. Transmission Type
b. Serial Number
1-2 General Information
Chassis and Paint Codes
2HH 6
200001
FD5 5 *
6H K20Z2 1300001
-
RPD6 1000001 -
ab
cdef gh ab
ab
Vehicle Identification Number and
Canadian Motor Vehicle Safety
Standard Certification Label. COLOR LABEL
2HH: Honda of Canada Mfg.,
Honda Canada Inc.
Acura passenger vehicle
FD5: Acura CSX/K20Z2
5: 4-door Sedan/5-speed Manual
6: 4-door Sedan/5-speed Automatic
5: TOURING
7: PREMIUM
6: ’06
H: Alliston, Ontario Factory in Canada K20Z2: 2.0 L DOHC i-VTEC Sequential Multiport
Fuel-injected engine
RPD6: 5-speed Manual
MPMA: 5-speed Automatic Code Color
NH-578 Taffeta White
NH-700M Alabaster Silver Metallic
NH-701M Galaxy Gray Metallic
B-92P Nighthawk Black Pearl
B-536P Royal Blue Pearl
B-537M Neutron Blue Metallic
YR-557P Habanero Red Pearl
08/08/21 14:05:56 61SNR030_010_0002
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’07 Model
Vehicle Identification Number Engine Number
Transmission Number
Paint Code
a. Manufacturer, Make and Type of Vehicle
b. Line, Body and Engine Type c. Body Type and Transmission Type
d. Vehicle Grade (Series)
e. Check Digit f. Model Year
g. Factory Code
h. Serial Number a. Engine Type
b. Serial Number
a. Transmission Type
b. Serial Number
1-3
2HH 6 200001
FD5 5 *
7H
abcdefgh
Vehicle Identification Number and
Canadian Motor Vehicle Safety
Standard Certification Label.
K20Z2 2300001 -
RPD5 1500001 -
ab
ab
COLOR LABEL
2HH: Honda of Canada Mfg.,
Honda Canada Inc.
Acura passenger vehicle
FD5: Acura CSX/K20Z2, K20Z3
5: 4-door Sedan/5-speed Manual, 6-speed Manual
6: 4-door Sedan/5-speed Automatic
5: TOURING
7: PREMIUM
9: TYPE S
7: ’07
H: Alliston, Ontario Factory in Canada
200001 : K20Z2 engine model
250001 : K20Z3 engine model K20Z2: 2.0 L DOHC i-VTEC Sequential Multiport
Fuel-injected engine
K20Z3: 2.0 L DOHC i-VTEC Sequential Multiport Fuel-injected engine
2300001 : K20Z2
2000001 : K20Z3
RPD5: 5-speed Manual
PNN3: 6-speed Manual
MPMA: 5-speed Automatic
1000001 : PNN3
1500001 : RPD5
2000001 : MPMA
Code Color
NH-578 Taffeta White
NH-700M Alabaster Silver Metallic
NH-701M Galaxy Gray Metallic
B-92P Nighthawk Black Pearl
B-529P Fiji Blue Pearl
B-536P Royal Blue Pearl
B-537M Neutron Blue Metallic
YR-557P Habanero Red Pearl
08/08/21 14:05:57 61SNR030_010_0003
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’08 Model
Vehicle Identification Number Engine Number
Transmission Number
Paint Code
a. Manufacturer, Make and Type of Vehicle
b. Line, Body and Engine Type c. Body Type and Transmission Type
d. Vehicle Grade (Series)
e. Check Digit f. Model Year
g. Factory Code
h. Serial Number a. Engine Type
b. Serial Number
a. Transmission Type
b. Serial Number
1-4 General Information
Chassis and Paint Codes (cont’d)
2HH 6
200001
FD5 5 *
8H
abcdefgh
Vehicle Identification Number and
Canadian Motor Vehicle Safety
Standard Certification Label.
K20Z2 3300001 -
RPD5 2500001 -
ab
ab
COLOR LABEL
2HH: Honda of Canada Mfg.,
Honda Canada Inc.
Acura passenger vehicle
FD5: Acura CSX/K20Z2, K20Z3
5: 4-door Sedan/5-speed Manual, 6-speed Manual
6: 4-door Sedan/5-speed Automatic
5: CSX
7: PREMIUM
9: TYPE S
8: ’08
H: Alliston, Ontario Factory in Canada
200001 : K20Z2 engine model
250001 : K20Z3 engine model K20Z2: 2.0 L DOHC i-VTEC Sequential Multiport
Fuel-injected engine
K20Z3: 2.0 L DOHC i-VTEC Sequential Multiport Fuel-injected engine
3300001 : K20Z2
3000001 : K20Z3
RPD5: 5-speed Manual
PNN3: 6-speed Manual
MPMA: 5-speed Automatic
2000001 : PNN3
2500001 : RPD5
3000001 : MPMA
Code Color
NH-578 Taffeta White
NH-700M Alabaster Silver Metallic
NH-701M Galaxy Gray Metallic
B-92P Nighthawk Black Pearl
B-529P Fiji Blue Pearl
B-536P Royal Blue Pearl
R-525P New Red Pearl
08/08/21 14:05:58 61SNR030_010_0004
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’09 Model
Vehicle Identification Number Engine Number
Transmission Number
Paint Code
a. Manufacturer, Make and Type of Vehicle
b. Line, Body and Engine Type c. Body Type and Transmission Type
d. Vehicle Grade (Series)
e. Check Digit f. Model Year
g. Factory Code
h. Serial Number a. Engine Type
b. Serial Number
a. Transmission Type
b. Serial Number
1-5
2HH 6 200001
FD5 5 *
9H
abcdefgh
Vehicle Identification Number and
Canadian Motor Vehicle Safety
Standard Certification Label.
K20Z2 5300001 -
SPTM 4000001 -
ab
ab
COLOR LABEL
2HH: Honda of Canada Mfg.,
Honda Canada Inc.
Acura passenger vehicle
FD5: Acura CSX/K20Z2, K20Z3
5: 4-door Sedan/5-speed Manual, 6-speed Manual
6: 4-door Sedan/5-speed Automatic
5: CSX
7: TECH PKG
9: TYPE S
9: ’09
H: Alliston, Ontario Factory in Canada
200001 : K20Z2 engine model
250001 : K20Z3 engine model K20Z2: 2.0 L DOHC i-VTEC Sequential Multiport
Fuel-injected engine
K20Z3: 2.0 L DOHC i-VTEC Sequential Multiport Fuel-injected engine
5300001 : K20Z2
4000001 : K20Z3
SPTM: 5-speed Manual
SPNM: 6-speed Manual
MPMA: 5-speed Automatic
4000001 : SPTM
4000001 : SPNM
4000001 : MPMA
Code Color
NH-578 Taffeta White
NH-700M Alabaster Silver Metallic
NH-731P Crystal Black Pearl
NH-737M Polished Metal Metallic
B-561P Dyno Blue Pearl
YR-578M Urban Titanium Metallic
B-536P Royal Blue Pearl
R-525P New Red Pearl
08/08/21 14:05:59 61SNR030_010_0005
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(#'              ) K20Z2 engine Model:
K20Z3 engine Model:
1-6 General Information
Identification Number Locations
Vehicle Identification
Number (VIN)
Vehicle Identification
Number (VIN)
Engine
NumberTransmission
Number
(Manual) Transmission
Number
(Automatic)
Engine
Number
Engine Number Transmission Number
(Manual)
08/08/21 14:06:00 61SNR030_010_0006
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Vehicle Lift
Safety Stands Floor Jack
1-11
Lift and Support Points
A
B CC
C
B
A
NOTE: If you are going to remove heavy com
ponents
such as suspension or the fuel tank from the rear of the
vehicle, first support the front of the vehicle with tall
safety stands. When substantial weight is removed
from the rear of the vehicle, the center of gravity can
change, causing the vehicle to tip forward on the lift.
1. Position the lift blocks (A) under the vehicle’s front support points (B) and rear support points (C).
2. Raise the lift a few inches, and rock the vehicle gently to be sure it is firmly supported.
3. Raise the lift to its full height, and inspect the vehicle support points for solid contact with the lift
blocks.
To support the vehicle on safety stands, use the same
support points as for a vehicle lift. Always use safety
stands when working on or under any vehicle that is
supported only by a jack. 1. When lifting the front of the vehicle, set the parking
brake. When lifting the rear of the vehicle, put the
shift lever in reverse for manual transmission, or in
P for automatic transmission.
2. Block the wheels that are not being lifted.
3. Position the floor jack under the front jacking bracket (A) or the rear jacking bracket (B). Center
the jacking bracket on the jack lift platform (C), and
jack up the vehicle high enough to fit the safety
stands under it.
4. Position the safety stands under the support points, and adjust them so the vehicle is level.
5. Lower the vehicle onto the stands.
08/08/21 14:06:05 61SNR030_010_0011
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Wheel Lift Equipment
This is an acceptable way of towing the
vehicle.
Sling-type Equipment
This method of towing
the vehicle is unacceptable.
Manual Transmission
Automatic Transmission
1-13
The tow truck uses two
pivoting arms that go under the tires (front or rear) and
lift them off the ground. The other two wheels remain
on the ground.
The tow truck uses metal
cables with hooks on the ends. These hooks go around
parts of the frame or the suspension, and the cables lift
that end of the vehicle off the ground. The vehicle’s
suspension and body can be seriously damaged if this
method of towing is attempted.
If the vehicle cannot be transported by a flat-bed, it
should be towed with the front wheels off the ground. If
the vehicle is damaged, and must be towed with the
front wheels on the ground, or with all four wheels on
the ground, do this:
 Release the parking brake.
 Shift the transmission to neutral.
 Leave the ignition switch in ACCESSORY (I) so the steering wheel does not lock.
 Make sure all accessories are turned off to minimize current battery draw.
 Release the parking brake.
 Start the engine.
 Shift to D, then to N.
 Turn off the engine.
 Leave the ignition switch in ACCESSORY (I) so the steering wheel does not lock.
 Make sure all accessories are turned off to minimize current battery draw.
It is best to tow the vehicle no farther than 80 km
(50 miles), and keep the speed below 55 km/h (35 mph).  Improper towing preparation will damage the
transmission. Follow the above procedure exactly. If
you cannot shift the transmission or start the engine
(automatic transmission), the vehicle must be
transported on a flat-bed.
 Trying to lift or tow the vehicle by the bumpers will cause serious damage. The bumpers are not
designed to support the vehicle’s weight.
08/08/21 14:06:05 61SNR030_010_0013
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1-14General Information
Parts Marking
To deter vehicle theft, certain major components are marked with the vehicle identification number (VIN). Original
parts have self-adhesive labels. Replacement body parts have generic self-adhesive labels. These labels should not be
removed. The original engine or transmission VIN plates are not transferable to the replacement engine or
transmission.
NOTE: Be careful not to damage the parts marking labels during body repair. Mask the labels before repairing the part.
08/08/21 14:06:05 61SNR030_010_0014
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Specifications
Standards and Service Limits
Design Specifications
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Engine Electrical
. 2-2
Engine Assembly . 2-2
Cylinder Head . 2-3
Engine Block . 2-4
Engine Lubrication . 2-5
Cooling System . 2-6
Fuel and Emissions . 2-7
Clutch . 2-7
Manual Transmission and M/T Differential (5-speed) . 2-8
Manual Transmission and M/T Differential (6-speed) . 2-10
Automatic Transmission and A/T Differential . 2-12
Steering . 2-18
Suspension . 2-18
Brakes . 2-19
Air Conditioning . 2-19
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Dimensions
. 2-20
Weight . 2-20
Engine . 2-20
Starter . 2-20
Clutch . 2-20
Manual Transmission . 2-21
Automatic Transmission . 2-21
Steering . 2-21
Suspension . 2-21
Tires . 2-21
Wheel Alignment . 2-22
Brakes . 2-22
Air Conditioning . 2-22
Electrical Ratings . 2-23
Body Specifications . 2-24
08/08/21 14:07:13 61SNR030_020_0001
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Manual Transmission and M/T Differential (5-speed)
Item Measurement QualificationStandard or New Service Limit
2-8Standards and Service Limits
A
B
B
Manual
transmission
fluid
Capacity
Use Acura MTF
Fluid change 1.5 L (1.6 US qt)
Overhaul 1.7 L (1.8 US qt)
Mainshaft End play 0.11 0.17 mm (0.004 0.007 in.) Adjust Diameter of ball bearing contact area
(transmission housing side) 27.987 28.000 mm (1.1018 1.1024 in.) 27.93 mm (1.100 in.)
Diameter of 4th/5th gear distance
collar contact area 31.984 32.000 mm (1.2592 1.2598 in.) 31.93 mm (1.257 in.)
Diameter of needle bearing contact
area 38.984 39.000 mm (1.5348 1.5354 in.) 38.93 mm (1.533 in.)
Diameter of ball bearing contact area
(clutch housing side) 27.977 27.990 mm (1.1015 1.1020 in.) 27.92 mm (1.099 in.)
Diameter of bushing contact area 20.80 20.85 mm (0.819 0.821 in.) 20.75 mm (0.817 in.)
Runout 0.02 mm (0.001 in.) max. 0.05 mm (0.002 in.)
Mainshaft 3rd,
4th, and 5th gear I.D. 44.009 44.025 mm (1.7326 1.7333 in.) 44.08 mm (1.735 in.)
End play 0.06 0.16 mm (0.002 0.006 in.) 0.25 mm (0.010 in.)
Thickness 23.92 23.97 mm (0.942 0.944 in.) 23.80 mm (0.937 in.)
Mainshaft 4th/
5th gear distance
collar I.D. 32.00 32.01 mm (1.2598 1.2602 in.) 32.02 mm (1.261 in.)
O.D. 38.989 39.000 mm (1.5350 1.5354 in.) 38.94 mm (1.533 in.)
Length A 51.95 52.05 mm (2.045 2.049 in.)
B 24.03 24.08 mm (0.946 0.948 in.)
MBS distance
collar I.D. 28.00 28.10 mm (1.102 1.106 in.)
Length 23.95 24.05 mm (0.943 0.947 in.)
Countershaft Diameter of ball bearing contact area (transmission housing side) 30.020 30.033 mm (1.1819 1.1824 in.) 29.97 mm (1.180 in.)
Diameter of 1st gear distance collar
contact area 39.937 39.950 mm (1.5723 1.5728 in.) 39.88 mm (1.570 in.)
Diameter of needle bearing contact
area (clutch housing side) 40.000 40.015 mm (1.5748 1.5754 in.) 39.95 mm (1.573 in.)
Runout 0.02 mm (0.001 in.) max. 0.05 mm (0.002 in.)
35 mm shim-to-bearing inner race
clearance 0.04 0.10 mm (0.0016 0.0039 in.) Adjust
Countershaft 1st
and 2nd gear I.D. 52.010 52.029 mm (2.0476 2.0484 in.) 52.08 mm (2.050 in.)
End play 0.06 0.16 mm (0.002 0.006 in.) 0.25 mm (0.010 in.)
Thickness 1st 22.92 22.97 mm (0.902 0.904 in.) 22.87 mm (0.900 in.)
2nd 27.92 27.97 mm (1.099 1.101 in.) 27.87 mm (1.097 in.)
Countershaft 1st
and 2nd gear
distance collar I.D. 39.95 39.96 mm (1.5728 1.5732 in.) 39.97 mm (1.574 in.)
O.D. 46.989 47.000 mm (1.8500 1.8504 in.) 46.94 mm (1.848 in.)
Length 1st 23.03 23.08 mm (0.907 0.909 in.)
2nd 28.03 28.08 mm (1.104 1.106 in.)
08/08/21 14:07:15 61SNR030_020_0008
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