warning ACURA CSX 2006 Service Repair Manual

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INTRODUCTION
How to Use This Manual
Safety Messages
Safety Labels
Safety Messages
Instructions
HONDA MOTOR CO., LTD.
Service Publication Office
As sections with * include SRS components;
special precautions are required when servicing.
This manual is divided into multiple sections. The first page of
each section is marked with a black tab that lines up with its
corresponding thumb index tab on this page and the back cover.
You can quickly find the first page of each section without
looking through a full table of contents. The symbols printed at
the top corner of each page can also be used as a quick
reference system.
Each section includes: 1. A table of contents, or an exploded view index showing:  Parts disassembly sequence.
 Bolt torques and thread sizes.
 Page references to descriptions in text.
2. Disassembly/assembly procedures and tools.
3. Inspection.
4. Testing/troubleshooting.
5. Repair.
6. Adjustments.
Your safety, and the safety of others, is very important. To help
you make informed decisions, we have provided safety
messages, and other safety information throughout this manual.
Of course, it is not practical or possible to warn you about all the
hazards associated with servicing this vehicle. You must use
your own good judgment.
You will find important safety information in a variety of forms
including:  on the vehicle.
 preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
 how to service this vehicle correctly and safely.
All information contained in this manual is based on the latest
product information available at the time of printing. We reserve
the right to make changes at anytime without notice. No part of
this publication may be reproduced, or stored in a retrieval
system, or transmitted, in any form by any means, electronic,
mechanical, photocopying, recording, or otherwise, without the
prior written permission of the publisher. This includes text,
figures, and tables.
As you read this manual, you will find information that is
preceded by a symbol. The purpose of this message is
to help prevent damage to your vehicle, other property, or the
environment.
First Edition 10/2008
All Rights Reserved
Specifications apply to Canada
Specifications Maintenance
*Engine Electrical
Fuel and Emissions
*Transaxle
*Steering
*Body
*Body Electrical
*Restraints *Audio, Navigation,
and Telematics
General Information
Engine Mechanical
Engine Cooling
Brakes
(Including VSA)
*Heating, Ventilation, and Air ConditioningSuspension
(Including TPMS)
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’06 Model .
’07 Model .
’08 Model .
’09 Model .
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Chassis and Paint Codes
1-2
1-3
1-4
1-5
Identification Number Locations . 1-6
Danger/Warning/Caution Label Locations . 1-7
Under-hood Emission Control Label . 1-9
Lift and Support Points . 1-11
Towing . 1-12
Parts Marking . 1-14
General Information
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1-7
Danger/Warning/Caution Label Locations
FRONT PASSENGER
AIRBAG MODULE
DANGER
FRONT SEAT BELT
TENSIONER CAUTION SRS WARNING
INFORMATION
MONITOR NOTICE
STEERING COLUMN
NOTICE
SIDE AIRBAG CAUTION SIDE AIRBAG
MODULE DANGERFRONTSEATBELT
BUCKLE TENSIONER
CAUTION
Front Passenger’s Compartment:
Steering Wheel: CABLE REEL CAUTION DRIVER AIRBAG
MODULE DANGER
DRIVER AIRBAG
MODULE DANGER Rear Passenger’s Compartment:
ROOF-SIDE AIRBAG
MODULE DANGER
(cont’d)
Located on driver’s and
passenger’s doorjamb
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Doorjamb Area
1-8 General Information
Danger/Warning/Caution Label Locations (cont’d)
RADIATOR CAP
DANGER
BATTERY
DANGER
SRS WARNING
AIR CONDITIONING
INFORMATION
SERVICE INFORMATION
andENGINECOOLANT
INFORMATION
RADIATOR CAP
DANGER BATTERY
DANGER
SRS WARNING
AIR CONDITIONING
INFORMATION
SERVICE INFORMATION
andENGINECOOLANT
INFORMATION
TIRE INFORMATION
Located on driver’s doorjamb
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Engine Oil Temperature: 80 °C (176 °F)
Engine Oil Pressure:
At Idle: 70 kPa (0.7 kgf/cm , 10 psi) min.
At 3,000 rpm: 300 kPa (3.1 kgf/cm , 44 psi) min.
K20Z2 engine
Capacity
AtOilChange:4.0L(4.2USqt)
At Oil Change including Filter: 4.2 L (4.4 US qt)
After Engine Overhaul: 5.3 L (5.6 US qt)
K20Z3 engine
Capacity
AtOilChange:4.2L(4.4USqt)
At Oil Change including Filter: 4.4 L (4.6 US qt)
After Engine Overhaul: 5.5 L (5.8 US qt)
2
2
8-108-10Engine Lubrication
Oil Pressure Test
Engine Oil Replacement
A A
39 N·m
(4.0 kgf·m, 29 lbf·ft)
B
NOTE: If the oil pressure warning indicator stays on
with the engine running, check the engine oil l
evel. If
the oil level is correct do the following test:
1. With the engine stopped, remove the oil pressure switch (see page 8-9), then install an oil pressure
gauge (A).
2. Start the engine. Shut it off immediately if the gauge registers no oil pressure. Repair the problem
before continuing.
3. Allow the engine to reach operating temperature (fan comes on at least twice). The pressure should
be:
4. If the oil pressure is out of specifications, inspect these items:
 Blocking of oil filter (see page 8-11).
 Blocking of oil screen.
 Inspect the oil pressure relief valve (see page 8-15).
 Inspect the oil pump (see page 8-17). 1. Warm up the engine.
2. Remove the drain bolt (A), and drain the engine oil.
3. Reinstall the drain bolt with a new washer (B).
4. Refill the engine with the recommended oil
(see page 3-2).
Do not overtighten.
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Fuel and Emissions
Fuel and Emissions Systems
PGM-FI System
Electronic Throttle Control System
VTEC/VTC
Idle Control SystemFuel Supply System
Intake Air System
Catalytic Converter System
EGR System
PCV System
EVAP System..................................................
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Special Tools . 11-2
General Troubleshooting Information . 11-3
DTC Troubleshooting Index . 11-9
Symptom Troubleshooting Index . 11-13
System Description . 11-15
How to Set Readiness Codes . 11-69
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Component Location Index . 11-72
DTC Troubleshooting . 11-74
F-CAN Circuit Troubleshooting . 11-191
MIL Circuit Troubleshooting . 11-203
DLC Circuit Troubleshooting . 11-204
Injector Replacement . 11-219
A/F Sensor Replacement . 11-221
Secondary HO2S Replacement . 11-221
CMP Sensor B Replacement . 11-222
CKP Sensor Replacement . 11-222
Output Shaft (Countershaft) Speed Sensor
Replacement . 11-223
Knock Sensor Replacement . 11-223
MAP Sensor Replacement . 11-224
MAF Sensor/IAT Sensor Replacement . 11-224
ECT Sensor 1 Replacement . 11-225
ECT Sensor 2 Replacement . 11-225
ELD Replacement . 11-226
ECM/PCM Update . 11-227
ECM/PCM Replacement . 11-228
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Component Location Index . 11-231
DTC Troubleshooting . 11-232
APP Sensor Signal Inspection . 11-268
Accelerator Pedal Module
Removal/Installation . 11-269
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Component Location Index
. 11-273
DTC Troubleshooting . 11-274
VTC Oil Control Solenoid Valve Removal/Test/Installation . 11-294
CMP Sensor A Replacement . 11-295
Rocker Arm Oil Control Valve Removal/Installation . 11-296
Rocker Arm Oil Pressure Switch Removal/Installation . 11-296
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Component Location Index
. 11-297
DTC Troubleshooting . 11-298
A/C Signal Circuit Troubleshooting . 11-306
Alternator FR Signal Circuit Troubleshooting . 11-307
Brake Pedal Position Switch Signal Circuit Troubleshooting . 11-308
Idle Speed Inspection . 11-309
ECM/PCM Idle Learn Procedure . 11-310 ..........................
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Component Location Index
. 11-311
DTC Troubleshooting . 11-313
Fuel Pump Circuit Troubleshooting . 11-318
Fuel Pressure Relieving . 11-322
Fuel Pressure Test . 11-325
Fuel Tank Draining . 11-325
Fuel Line Inspection . 11-326
Fuel Line/Quick-Connect Fitting Precautions . 11-328
Fuel Line/Quick-Connect Fitting Removal . 11-329
Fuel Line/Quick-Connect Fitting Installation . 11-331
Fuel Tank Unit Removal and Installation . 11-334
Fuel Pressure Regulator Replacement . 11-337
Fuel Filter Replacement . 11-337
Fuel Pump/Fuel Gauge Sending Unit Replacement . 11-338
Fuel Tank Replacement . 11-339
Fuel Gauge Sending Unit Test . 11-340
Low Fuel Indicator Test . 11-341
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Component Location Index
. 11-342
Throttle Body Test . 11-343
Throttle Body Cleaning . 11-344
Intake Air Bypass Control Thermal Valve Test . 11-344
Air Cleaner Removal/Installation . 11-345
Air Cleaner Element Inspection/Replacement . 11-346
Intake Air Resonator Removal/Installation . 11-346
Throttle Body Removal/Installation . 11-348
Throttle Body Disassembly/Reassembly . 11-350
Intake Air Bypass Control Thermal Valve Replacement . 11-351
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Component Location Index
. 11-352
DTC Troubleshooting . 11-353
Catalytic Converter Removal/Installation . 11-355
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Component Location Index
. 11-356
DTC Troubleshooting . 11-357
EGR Valve Replacement . 11-370
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Component Location Index
. 11-371
PCV Valve Inspection . 11-372
PCV Valve Replacement . 11-373
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Component Location Index
. 11-374
DTC Troubleshooting . 11-375
Fuel Cap Warning Message System Troubleshooting . 11-405
EVAP Canister Replacement . 11-407
FTP Sensor Replacement . 11-408
EVAP Canister Vent Shut Valve Replacement . 11-409
EVAP Canister Purge Valve Replacement . 11-409
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SymptomDiagnostic procedure Also check for
11-14Fuel and Emissions Systems
Symptom Troubleshooting Index (cont’d)










Low power
(MIL works OK, no DTCs set)
Check the fuel pressure (see page 11-325). Low compression
Incorrect camshaft
timing
Incorrect engine oil
level
Exhaust restriction
Engine stalls
(MIL works OK, no DTCs set) 1.
2.
3.
4.DotheECM/PCMidlelearnprocedure(seepage
11-310).
Check the fuel pressure (see page 11-325).
Check the idle speed (see page 11-309).
Troubleshoot the brake pedal position switch signal
circuit (see page 11-308). Intake air leaks
Faulty harness and
sensor
connections
Fuel contamination
Difficult to refuel
(MIL works OK, no DTCs set) 1.
2.
3.Check the fuel vent tube between the EVAP canister
and the fuel tank.
Check the fuel tank vapor recirculation tube between
thefuelpipeandthefueltank.
Replace the fuel tank (see page 11-339). Malfunctioning gas
station filling
nozzle.
Filler neck
restriction
Faulty fuel tank
vapor control valve
Fuel overflows during
refueling
(No DTCs set) Replace the fuel tank (see page 11-339). Malfunctioning gas
station filling nozzle.
HDS does not communicate
with the ECM/PCM or the
vehicle Troubleshoot the DLC circuit (see page 11-204).
Fuel cap warning message
stays on
(MIL works OK, no DTCs set)
(K20Z3 engine) Troubleshoot the fuel cap warning message system
(see page 11-405).
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Fuel Cap Warning MessageTo make the message go off (with the HDS)
To make the message go off (without the
HDS) (’06 model)
To make the message go off (without the
HDS) (’07-09 models)
First drive cycle Procedure
Procedure
Procedure
11-42Fuel and Emissions Systems
System Description (cont’d)
A
Shows CHECK FUEL CAP
in the gauge display.
The ECM/PCM detects a loose or missing fuel fill cap as
an evaporative system leak, and alarts the driver by
showing a warning message in the gauge display.
The first time a leak is detected a CHECK FUEL CAP
message is shown in the gauge display (A). To scroll to
another message, press the select/reset button. The
CHECK FUEL CAP message appears each time you
restart the engine until the system turns the message
off. Turn the engine off, then replace or tighten the fuel
fill cap until it clicks at least once.
1. Tighten the fuel fill cap until it clicks.
2. Clear the Temporary DTC with the HDS.
3. Verify there is no leak by doing the EVAP
FUNCTION TEST in the INSPECTION MENU with
the HDS.
1. Tighten the fuel fill cap until it clicks.
2. The message should go off after s everal days of
normal driving.
1. Tighten the fuel fill cap until it clicks.
2. Start the engine, then turn the ignition switch to LOCK (0).
3. Repeat step 2 two more times.
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Special Tools Required
YES
NO
YES
NO YES
NO
K20Z3 engine
11-405
Fuel Cap Warning Message System Troubleshooting
AB
C A
B
C 07JAZ-001000B
 Vacuum/pressure gauge, 0 4 in.Hg 07JAZ-001000B
 Vacuum pump/gauge, 0 30 in.Hg, Snap-on YA4000A
or equivalent, commercially available
Do this procedure if the fuel cap warning message
comes on frequently, or if the message does not go off
after the fuel fill cap is tightened and the vehicle is
driven several days.
1. Check the fuel fill cap (the cap must say TIGHTEN TO CLICK). It should turn 1/4 after it’s tight, then it
clicks.
Go to step 2.
Replace or tighten the cap, then go to step 13.
2. Check the fuel fill cap seal (A) and the fuel fill pipe mating surface (B). Verify that the fuel fill cap tether
cord (C) is not caught under the cap.
Replace the fuel fill cap or the fuel fill pipe,
then go to step 13.
Go to step 3. 3. Reinstall and tighten the fuel fill cap.
4. Clear the DTC with the HDS.
5. Start the engine. Hold the engine speed at
3,000 rpm without load (in neutral) until the
radiator fan comes on, then let it idle for 1 minute.
6. Test drive at 72 km/h (45 mph) for 1 minute or more.
Go to step 7.
Intermittent failure, the system is OK at this
time.
7. Turn the ignition switch to LOCK (0).
8. Disconnect the vacuum hose (A) from the EVAP canister purge valve (B) in the engine compartment,
and connect a T-fitting (C) between the vacuum
gauge and the vacuum pump/gauge 0 30 in.Hg,
and the EVAP canister purge valve as shown.
(cont’d)
Is the correct f uel f ill cap installed and properlytightened?
Is the f uel f ill cap seal missing or damaged, is thef uel f i l l pi pe d amaged , or i s t he t et her cor d caughtund er the cap? Does f uel cap w ar ni ng message come on?
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YES
NO
YES
NO
11-406 EVAP System
Fuel Cap Warning Message System Troubleshooting (cont’d)
9. Turn the ignition switch to ON (II).
10. Apply about 2 kPa (15 mmHg, 0.6 in.Hg) of vacuum to the hose.
11. Select the EVAP PCS ON in the INSPECTION MENU with the HDS.
Check for a blockage at the EVAP canister
purge line between EVAP canister purge valve and
the EVAP canister, then go to step 12.
Replace the EVAP canister purge valve
(see page 11-409), then go to step 12.
12. Reconnect all hoses.
13. Turn the ignition switch to ON (II).
14. Reset the ECM with the HDS.
15. Do the ECM idle learn procedure (see page 11-310).
16. Start the engine. Hold the engine speed at 3,000 rpm without load (in neutral) until the
radiator fan comes on, then let it idle for 1 minute.
17. Test drive at 72 km/h (45 mph) for 1 minute or more.
Go to step 1 and recheck.
Troubleshooting is complete.
Does t he v acuum r el ease i mmed i at el y ?
Does t he f uel cap message come on?
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