wheel alignment ACURA CSX 2006 Service Repair Manual

(#'
/)
Specifications
Standards and Service Limits
Design Specifications
...................................................................................................................
..............................................................
................................................................ ......................................................
........................................................... .....................................................
........................................................................\
....
.......................................
.................................................
........................................................................\
..................................................................
........................................................................\
... .......................................................... ...................................................................................................................
..............................................................
................................................................ ......................................................
........................................................... .....................................................
........................................................................\
....
.......................................
.................................................
........................................................................\
..................................................................
........................................................................\
... ..........................................................
Engine Electrical
. 2-2
Engine Assembly . 2-2
Cylinder Head . 2-3
Engine Block . 2-4
Engine Lubrication . 2-5
Cooling System . 2-6
Fuel and Emissions . 2-7
Clutch . 2-7
Manual Transmission and M/T Differential (5-speed) . 2-8
Manual Transmission and M/T Differential (6-speed) . 2-10
Automatic Transmission and A/T Differential . 2-12
Steering . 2-18
Suspension . 2-18
Brakes . 2-19
Air Conditioning . 2-19
..................................................................
........................................................................\
..
........................................................................\
...
........................................................................\
...
........................................................................\
.... ..............................................................................................
........................................................................\
..................................................................
........................................................................\
...... .........................................................
........................................................................\
... ................................................................................................................... .....................................................
..................................................................
........................................................................\
..
........................................................................\
...
........................................................................\
...
........................................................................\
.... ..............................................................................................
........................................................................\
..................................................................
........................................................................\
...... .........................................................
........................................................................\
... ................................................................................................................... .....................................................
Dimensions
. 2-20
Weight . 2-20
Engine . 2-20
Starter . 2-20
Clutch . 2-20
Manual Transmission . 2-21
Automatic Transmission . 2-21
Steering . 2-21
Suspension . 2-21
Tires . 2-21
Wheel Alignment . 2-22
Brakes . 2-22
Air Conditioning . 2-22
Electrical Ratings . 2-23
Body Specifications . 2-24
08/08/21 14:07:13 61SNR030_020_0001
ProCarManuals.com
DYNOMITE -2009-

µµ
¶¶
µ
µ
¶
¶¶
¶
µµ
µµ
µµ
µµ
´ µ
´ µ
´ µ ´
µ
(#'#)
Steering
Suspension
Item Measurement Qualification Standard or New
Item Measurement QualificationStandard or New Service Limit
2-18Standards and Service Limits
Steering wheel Rotational play measured at outside
edge with engine running 010mm(00.39in.)
Initial turning load measured at
outside edge with engine running 34 N (3.5 kgf, 7.7 lbf)
Gearbox Angle of rack guide screw loosened from locked position 73°
Wheel alignment Camber Front 0 ° 00 ’ 30 ’ Rear (without
‘‘C’’ marks on the
rear upper arm)1°30’
Rear (with ‘‘C’’
marks on the
rear upper arm) 0°45’
Caster Front 7 ° 00 ’ 1 °
Total toe-in Front 0 2 mm (0 0.08 in.) Rear 2 mm (0.08 in.)
Front wheel turning angle Inward 38 ° 46 ’ 2 ° Outward
(reference)31 ° 14 ’
Wheel Runout Axial 0 0.7 mm (0 0.03 in.) 2.0 mm (0.08 in.) Radial 0 0.7 mm (0 0.03 in.) 1.5 mm (0.06 in.)
Wheel bearing End play Front 0 0.05 mm (0 0.002 in.) Rear 0 0.05 mm (0 0.002 in.)
1°05’0°45’
1°05’ 0°45’
2 1 0.08
0.04
08/08/21 14:07:17 61SNR030_020_0018
ProCarManuals.com
DYNOMITE -2009-

µ
µµµ
Item Measurement Qualification Specification
2-22
Design Specifications
WHEEL
ALIGNMENT
Camber Front 0 ° 00 ’
Rear
(without ‘‘C’’ marks
on the rear upper
arm)1°30’
Rear
(with ‘‘C’’ marks on
the rear upper arm) 0° 45 ’
Caster Front 7 ° 00 ’
Total toe-in Front 0 mm (0 in.) Rear 2 mm (0.08 in.)
Front wheel turning angle Inward 38 ° 46 ’ Outward
(reference)31 ° 14 ’
BRAKES Type of service brake Front Power-assisted self-adjusting ventilated disc Rear Power-assisted self-adjusting solid disc
Type of parking brake Mechanical actuating, rear wheels
Pad friction surface area Front (except Type S)48.4 cm (7.50 sq in.) x 2
Front (Type S) 33.8 cm (5.24 sq in.) x 2
Rear 20.6 cm (3.19 sq in.) x 2
AIR
CONDITIONING Compressor Type Scroll
Capacity 77.1 mL (4.7 cu in.)/rev.
Maximum speed 10,000 rpm
Lubricant capacity 75 mL (2 1/2 fl·oz)
Lubricant type SP-10
Condenser Type Corrugated fin
Evaporator Type Corrugated fin
Blower Type Stabilized swirling flow Motor type 220 W/12 V
Speed control Infinitely variable
Maximum capacity 485 m (17.100 cu ft)/h
Temperature control Air-mix type
Compressor clutch Type Dry, single plate, poly V-belt drive Electrical power
consumption at
20 °C (68 °F)42 W maximum at 12 V
Refrigerant Type HFC-134a (R-134a) Capacity 400 450 g (14.1 15.9 oz)
2
2
2
3
08/08/21 14:07:26 61SNR030_020_0022
ProCarManuals.com
DYNOMITE -2009-



(#'
 )
 M/T model
A/T model
5-245-24
Engine Assembly
Engine Installation (cont’d)
Side Engine Mount Replacement
67. Refill the transmission with fluid:
 Manual transmission (see step 3 on page 13-5)
 Automatic transmission (see step 3 on page14-232)
68. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows
the transmission range switch.
69. M/T model: Check that the transmission shifts into gear smoothly.
70. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
71. Do the ECM/PCM reset procedure (see page 11-4).
72. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see page 11-4).
73. Inspect the idle speed (see page 11-309).
74. Inspect the ignition timing (see page 4-20).
75. Check the wheel alignment (see page 18-5). 1. Support the engine with a jack and wood block
under the oil pan.
2. Remove the upper torque rod.
Replace.
Replace.
Replace.
Replace.
08/08/21 14:21:01 61SNR030_050_0024
ProCarManuals.com
DYNOMITE -2009-



(#'
 )
 M/T model
A/T model
5-245-24
Engine Assembly
Engine Installation (cont’d)
Side Engine Mount Replacement
67. Refill the transmission with fluid:
 Manual transmission (see step 3 on page 13-5)
 Automatic transmission (see step 3 on page14-232)
68. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows
the transmission range switch.
69. M/T model: Check that the transmission shifts into gear smoothly.
70. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
71. Do the ECM/PCM reset procedure (see page 11-4).
72. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see page 11-4).
73. Inspect the idle speed (see page 11-309).
74. Inspect the ignition timing (see page 4-20).
75. Check the wheel alignment (see page 18-5). 1. Support the engine with a jack and wood block
under the oil pan.
2. Remove the upper torque rod.
Replace.
Replace.
Replace.
Replace.
08/08/21 14:21:01 61SNR030_050_0024
ProCarManuals.com
DYNOMITE -2009-



13-21
A
B C
B
A 8x1.25mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
6x1.0mm
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
(P/N 08798-9002) C
D B
C A
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
39. Connect the back-up light switch connector (A) and the output shaft (countershaft) speed sensor
connector (B). Install the harness clips (C).
40. Apply super high temp urea grease (P/N 08798-9002) to the end of the slave cylinder
pushrod. Install the slave cylinder (A), then install
the clutch line bracket (B). Be careful not to bend
the clutch line. 41. Install the battery base (A) with the coolant
reservoir (B).
42. Install the harness clips (C) and the intake air duct (D).
43. Install the air cleaner assembly (see page 11-345).
44. Do the battery installation procedure (see page 22-69).
45. Install the under-cowl panel and the cowl cover (see page 20-163).
46. Check the shift lever and the clutch operation.
47. Check the wheel alignment (see page 18-5).
48. Test-drive the vehicle.
08/08/21 14:44:55 61SNR030_130_0023
ProCarManuals.com
DYNOMITE -2009-



13-98Manual Transmission
Transmission Installation (cont’d)
6x1.0mm
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
8x1.25mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
(P/N 08798-9002) B
A
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft) 6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft) B
A
C
C
D
40. Apply super high temp urea grease (P/N 08798-
9002) to the end of the slave cylinder pushrod.
Install the slave cylinder (A), then install the clutch
line bracket (B). Be careful not to bend the clutch
line.
41. Install the battery base (A) with the coolant reservoir (B). 42. Install the harness clips (C) and the intake air duct
(D).
43. Install the air cleaner assembly (see page 11-345).
44. Do the battery installation procedure (see page 22-69).
45. Install the under-cowl panel and the cowl cover (see page 20-163).
46. Check the shift lever and the clutch operation.
47. Check the wheel alignment (see page 18-5).
48. Test-drive the vehicle.
08/08/21 14:47:31 61SNR030_130_0100
ProCarManuals.com
DYNOMITE -2009-

14-252Automatic Transmission
Transmission Installation (cont’d)
54. Refill the transmission with ATF (see step 5 on page
14-232).
55. Install the battery tray, the battery base, and the resonator.
56. Install the air cleaner assembly (see page 11-345) and the intake air duct (see page 11-348).
57. Install the front grille cover (see page 20-163).
58. Install the under-cowl lower panel and the cowl cover (see page 20-163).
59. Do the battery installation procedure (see page 22-69).
60. Install the front wheels.
61. Set the parking brake. Start the engine, and shift the transmission through all positions three times.
62. Check the shift lever operation, the A/T gear position indicator operation, and the shift cable
adjustment.
63. Check and adjust the front wheel alignment (see page 18-5).
64. Install the splash shield.
65. Start the engine with the shift lever in P or N, and warm it up to normal operating temperature (the
radiator fan comes on). Turn off the engine, and
check the ATF level (see page 14-231).
66. Road-test the vehicle (see page 14-208).
08/08/21 14:48:50 61SNR030_140_0254
ProCarManuals.com
DYNOMITE -2009-

Î
16-22Driveline/Axle
Driveshaft Installation (cont’d)
B
A
K20Z2 engine model:
22x1.5mm
181 N·m
(18.5 kgf·m, 134 lbf·ft)
K20Z3 engine model:
24x1.5mm
245 N·m
(25.0 kgf·m, 180 lbf·ft)
9. Apply small amount of engine oil to the seating surface of new spindle nut (A).
10. Install the spindle nut, then tighten it. After tightening, use a drift to stake the spindle nut
shoulder (B) against the driveshaft.
11. Clean the mating surfaces of the brake disc and the wheel, then install the front wheels.
12. Turn the front wheel by hand, and make sure there is no interference between the driveshaft and
surrounding parts. 13. Refill the transmission with the recommended
transmission fluid:
 5-speed manual transmission (see page 13-5)
 6-speed manual transmission (see page 13-82)
 Automatic transmission (see page 14-232)
14. Lower the vehicle on the lift.
15. Check the wheel alignment, and adjust it if necessary (see page 18-5).
16. Test-drive the vehicle.
Replace.
Replace.
08/08/21 14:51:45 61SNR030_160_0022
ProCarManuals.com
DYNOMITE -2009-



16-28Driveline/Axle
Intermediate Shaft Installation (cont’d)
A
10x1.25mm
39N·m(4.0kgf·m,29lbf·ft)
B
10x1.25mm
39 N·m
(4.0 kgf·m,
29 lbf·ft)
8x1.25mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
4. Install the flange bolt (A) and two shoulder bolts (B).
5. Install the heat shield, and tighten and three bolts.
6. Install the right driveshaft (see page 16-20).
7. Refill the transmission with the recommended transmission fluid:
 5-speed manual transmission (see page 13-5)
 6-speed manual transmission (see page 13-82)
 Automatic transmission (see page 14-232)
8. Check the wheel alignment, and adjust it if necessary (see page 18-5).
9. Test-drive the vehicle.
08/08/21 14:51:48 61SNR030_160_0028
ProCarManuals.com
DYNOMITE -2009-