headlight ACURA INTEGRA 1998 Service Service Manual

Headlights (cont'd)
- How the Circuit Works
Low Beam OperationRefer to the Service Manual (Section 23, Electrical)
for specific tests or troubleshooting procedures.
With the headlight switch in HEAD and the dimmer
switch in LO, current flows through the headlight
switch, fuse 21 , tuse 22, and the low beam
filaments to ground, and the low beams come on.
tligh Beam Operation
With the headlight switch in HEAD and the dimmer
switch in Hl, current flows through the headlight
switch, dimmer/passing switch, fuses 4, 5, 21, and
22, and the low and high beam filaments to ground,
and the low and high beams come on.
Current also tlows through the high beam indicator
light to ground. The high beam indicator comes on
to remind the driver that the high beams are on.
Flash operation
The flash feature works with the headlight switch in
OFF, PARK, or HEAD (low beams). When you
move the flash-to-pass switch to ON, current flows
through the switch, fuses 4 and 5, and the high
beam filaments to ground, and the high beams
flash. The high beam indicator also flashes during
the flash oDeration. The flash function has no effect
it the high beams are already on.
Daytime Running Lights Day Operation
When you turn the ignition to ON (ll) with the
parking brake released, the daytime running lights
control unit supplies battery voltage at the
WHT/RED wire. This voltage is applied to the high
beam headlights through the daytime running lights
resistor. Each high beam headlight receives less
than battery voltage causing them to come on al
reduced brightness.
lf the parking brake is set, a ground signal is applied
to the daytime running lights control unit at the
RED/GRN wire. It the parking brake is set when you
first turn the ignition switch to ON (ll), the high beam
headlights will remain off until you release the
parking brake. Once the high beam headlights are
in day mode, setting the parking brake will not
cause the headlights to turn off . When low or high
beam operation is requested, baftery voltage trom
the headlight switch is applied to the daytime
running light control unit via the RED/vVHT wire.
The daytime running light control unit then
discontinues the daytime running light mode.
1 10-10

Fog Lights
UNDER-HOODFUSE/RELAYBOXi-f;;-| neroucrt
!__L':___
:;i!'r.
6€e HeadlightSwitch,page 10O.
Y
I
-.1.*.
Flash.to-pasE ISwitch /
orrl-t o"t*
oir.r, {-Swltch \",I-J -
lt:
-- -'t coMBtNATtoN1H€8dT I LIGHT
lggltl"" iP#[9]l
*,JI-
See HeadlightSwitch,page |00.
ON
"oN"
INDICATOR
FOGLIGHTIN-LINEFUSEPHOfO 123
FOGLIGHTREI.AYPHATO 122
See HeadliohtSwitch,page 100.
cl6
RIGHTFOG LIGHT
------Tl'c42
elurneo ll
".u,".of, "t"to% u,
A csroBLU/REO ll PHO|O tr
Ut",'ry*
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110-14
..- c4o -a-----l c3o1: PHoro 122 : : pHaToll

Dash and Console Lights
r-r---1 UNDER-HOODI I FUSE 51 I FUSE/RELAY] +BSMALL :BOXI { 1sA I pHoro2l
L-g---J9 Y C217wxr I euoro zt
s I ccssCOMBINATIONf --*--f Headtio l LIGHT
; xe1 \orr I swncri ii#[.%
I \--?_r I'
I L-]Id=J IL---Y.------J
See Headlight Switch,page 100-1.FUSE 30ttstnoMEt{tuGt{Ts7.54
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i
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OPTIONCONNECTOR(Oash Lighis)
, ll BRTGHTNESS' 3.a C562 CONTROLLER
Atl., .ffi"gifli irffit1jr''rs*l pi*;l-".
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114

Connector ldentification and Wire Harness Routing (cont'd)
Connector
or
Terminal
Number of
Cavities/
Color
LocationConnects toNotes
Engine Compartment Wire Harness
wt10
c127
c301
c302
c302
c303
c306
c307
c308
c309
c310
c311
T/JIJ
c314
c315
IJJ IO
c317
c318
c319
c320
2.GRY
14-GBY
2O-GRY
18-BRN
12-BRN
1-BRN
2.NAT
3.CAVITY
J-(l|-I Y
1-BLK
1-BLK
Z-IfFI T
2-ORN
4-GRY
2-WHT
2-BLU
1-BRN
2-GRN
2-BRN
2-BRN
3-WHT
Left rear corner of engine compt.
Left rear corner of engine compt.
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Left rear corner of engine compt.
Left rear corner of engine compt.
Left rear corner of engine compt.
Left rear corner of engine compt.
Left rear corner of engine compt.
Middle of engine compartment
Left side of engine compartment
Lett side of engine compartment
Behind left headlight
Behind left headlight
Behind left headlight
Behind left corner of front bumper
Behind left corner of front bumper
Behind left corner of fronl bumper
Behind left corner of {ront bumper
Engine wire harness
Engine wire harness
Main wire harness
Main wire harness
Main wire harness
Front log light system
Test tachometer connector
Daytime running lights resistor
Windshield wlper motor
Brake fluid level sensor (+)
Brake fluid level sensor (-)
Power steering pressure (PSP)
switch
Left front wheel sensor
Cruise control actuator
Left headlight (Low beam)
Left headlight (High beam)
Front fog light system
Windshield washer motor
Rear window washer molor
Left front side marker light
Left front turn signal/parking lights
All except
RS
RS
Option
Canada
USA
ABS
Option
Hatchback
G301Left side of engine compartmentBody ground, via engine
comDartment wire harness
203-6

Connector ldentification and Wire Harness Routing (conrd)
Connector
ot
Terminal
Number of
Cavities,/
Color
LocationConnects toNotes
Main Wire Harness (Under-hood branch)
c101
c102
cl03
c104
c104
c151
c201
c202
c203
c204
c205
c206
c208
c210
c211
c212
c213
c215
wz to
c217
c218
c219
4-GBY
1O.GRY
14.GRY
3-GRY
6-GRY
8.GRY
1-BLK
2-BRN
3.WHT
2-WHT
2-BLU
2-GRY
4-ORN
2-ORN
10-oRN
3-ORN
4-ORN
5.BRN
9.GRY
11-GBY
3-GBY
2-ORN
2-BRN
Right side of engine compadment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Behind right side of front bumper
Behind right corner of front bumper
Behind right corner of front bumper
Behind right headlight
Behind right headlight
Right side of engine compartment
Righl side of engine compartment
Right side of engine compartment
Bight side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine companment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Engine wire harness
Engine wire harness
Engine wire harness
Engine wire harness
Engine wire harness
A,/C wire harness
Horn
Right f ront side marker light
Right front turn signal/parking light
Right headlight (Low beam)
Right headlight (High beam)
Radiator fan motor
ABS faiFsafe relay
ABS pump molor
ABS modulator unit
Under-hood ABS fuse/relay box
Under-hood ABS tusehelay box
Under-hood fuse/relay box
Under-hood fuse/relay box
Under-hood fuse/relay box
ELU UNII
Right front wheel sensor
EVAP control canister vent
shut valve
GS.R,
TYPE-R
RS, LS,
GS
USA
ABS
Right side of engine compartment
Right side of engine compartment
Body ground, via main wire
harness
Body ground, via main wireharnessABS
2()3€

Circuit ldentification for In-Line and Fuse Box Connectors
Use this chart to help diagnose multiple symptoms in separate circuits which could be caused
by a single problem in a connector shared by those circuits (see example on page 7).
Connector
(6 or more cavities)
Number of
Cavities-Color
Wire
Harnesses
Engine/
Main
Engine/
Engine
Compartment
I Automatic transmission controls, lgnition system,
i Programmed fuel injection system (PGM-F|)
Automatic transmission controls, Charging system,
lgnition system, Programmed fuel injection system(PGM-FI)
Automatic transmission controls, Back-up lights,
Charging system, Cruise control, Fans, Gauges,
lgnition system, Maintenance reminder system,
Engine oil pressure indicator light, Programmed fuel
injection system (PGM-Fl), Vehicle speed sensor
ffss)
| {c/Main! A,/C compressor controls, Fans
Under-hood
fuse/relay
box/Main
Automatic transmission controls, Blower controls,
Cargo area light, Ceiling light, Clock, Console
lights, Dash lights, lmmobilizer system ('00 model),
Integrated control unit, License plate lights,
Maintenance reminder light, Parking lights, Power
antenna, Power door locks, Power windows,
Programmed fuel iniection system (PGM-Fl), Rear
window defogger, Stereo sound system, Taillights,
Trunk lioht
11-GRY
18-BBN
(4il
except BS)
12-BBN (RS)
Under-hood
fuse/relay
box/Main
Engine
CompartmenV
Main
Engine
CompartmenU
Main
lr,/C compressor controls, Automatic transmission
controls, Blower controls, Brake lights, Ceiling light,
Clock, Fans, Hazard warning lights, Horn, Interlock
system, Maintenance reminder light, Moonroof ,PGM-FI, Power door locks, Power windows, Rear
window defogger, Stereo sound system, Taillights
Anti-lock brake system (ABS), Automatic
transmission controls, Back-up lights, Brake system
indicator light, Charging system, Cruise control,
Daytime running lights (DRL), Fans, Gauges,
lgnition system, Maintenance reminder light,
Engine oil pressure indicator light, Programmed
tuel injection system (PGM-F|), Starting system,
Vehicle speed sensor (VSS)
Anti-lock brake system (ABS), Cruise Conkol,
Daytime running lights (DRL), Hazard warning
lights, Headlights, Front parking lights,
Programmed fuel injection system, (PGM-Fl),
Rear wiper/washer, Turn signal lights,
Wiper/washer
204

)ot
Connector
(6 or more cavities)
Number of
Cavities-Color
25-GRY
1O-GRY
Wire
Harnesses
Front
passenger's
door/Main
Heater sub-
harness A,/
Main
Circuits
Power door locks, Power mirrors, Power windows,
Stereo sound svstem
fuC compressor controls, Air delivery, Dash lights,
Fans
transmission controls, Brake lights, Ceiling light,
Cruise control, Door open indicator, Gauges,
Horns, lgnition system, Interlock system,
Programmed fuel injection system (PGM-Fl)
Main/
Main
Anti-lock brake system (ABS), Automatic
16.GRYMain/RearPower mirrors, Power windows, Programmed tuel
injection system (PGM-Fl)
14-GRYMain/RearBack-up lights, Brake lights, Ceiling light,
lgnition key reminder, Lights-on reminder,
Power door locks, Programmed fuel iniection
system (PGM-Fl), Rear window defogger, Rear
wiDer/washer) -io
tl
c430
(An)
8-GRY
(e8-'ee)
or
1O-GRY
(00)
18-GRN
Dashboard/
Main
Under-dash
fuse/relay
box/Main
A/T gear position indicator, Automatic transmission
controls, lmmobilizer system ('00 model),
Programmed fuel injection system (PGM-Fl)
Anti-lock brake system (ABS), Automatic
transmission controls, Charging system, Daytime
running lights (DBL), Front parking lights, Hazard
warning lights, Headlights, lnterlock system,
Programmed fuel injection system (PGM-Fl), Rear
window defogger, Turn signal lights, Vehicle speed
c43920-GRNUnder-dash
fuse/relay
box/Main
sensor (VSS
L/C compressor controls, Air delivery, Blower
controls, Ceiling light, Cigarette lighter, Console
lights, Cruise control, Dash lights, Daytime running
lights (DRL), Fans, Gauges, Hazard warning lights,
Indicators, lntegrated control unit, Maintenance
reminder light, Power windows, Programmed fuel
injection system (PGM-Fl), Rear window defogger,
Turn signal lights
)
204-1

Circuit ldentification for In-Line and Fuse Box Gonnectors
Connector
(6 or more cavities)
Number of
Cavities-Color
18.GRN
Wire
Harnesses
Under-dash
fuse/relay
borMain
Circuits
Back-up lights, Blower controls, Cargo area light,
Ceiling light, Console lights, Cruise control, Dash
lights, Daytime running lights (DRL), lgnition
system, Integrated control unit, Interlock system,
Moonroof, Power antenna, Programmed fuel
injection system (PGM-Fl), Trunk light
7-GRNUnder-dash
fuse/relay
box/Main
Console lights, Dash lights, Headlights, License
plate lights, Parking lights, Taillights
c4426-GRN
16-GRY
(Ail)
except RS)
14-GRY (RS)
16-GRN
Under-dash
tuse/relay
box/Main
Dashboard/
Main
Under-dash
fuse/relay
box/Rear
Under-dash
fuse/relay
box/Rear
Front wiper/washer, Hazard warning lights, Rear
wiper/washer, Turn signal lights
Anti-lock brake system (ABS), Clock, Cruise
control, Console lights, Dash lights, Gauges,
Hazard warning lights, lgnition system,
Maintenance reminder light, Engine oil pressure
indicator light, Programmed fuel injection system
(PGM-Fl), Rear window defogger, Stereo sound
system, Supplemental restraint system (SRS),
Vehicle speed sensor (VSS)
Power mirrors, Power windows
Brake system indicator light, Cargo area light,
Daytime running lights (DRL), Hatch opener,
Hazard warning lights, License plate lights, Parking
lights, Power antenna, Power door locks, Rear
wiper/washer, Taillights, Trunk light, Turn signal
liohts
Dashboard/
Rear
Brake system indicator light, Door open indicator,
Gauges, Hatch open indicator, Low fuel indicator
light, Power antenna, Seat bell reminder, Stereo
sound system, Trunk open indicator
25-GRYDriver's door/
Rear
Left rear
door/Rear
Power door locks, Power mirrors, Power windows,
Stereo sound svstem
I Power door locks, Power windows
lJczat6-NATRight rear
door/Rear
I Power door locks, Power windowsI
a
204-2

Standards and Service Limits
missions - Section 11
* Including the pedal play 1 - 10 mm (0.04 - 0.39 in).
0Gooling - Sectlon
MEASUREMENTSTANDARD (NEW}
RadiatorCoolant capacity / (US qt, lmp qt) 81881 engine
I Including engine, heater, II cooling line and reservoir IReservoir capacity:0.6 f (0.63 US qt, 0.53 lmp qt) 818C1 engine
818C5 engine
M/T: 6.4 (6.8, 5.6) for overhaul4.4 14.6,3.9) for coolant change*
A,/T: 6.7 (7.1, 5.9) for overhaul4.7 $.0,4.1)for coolant change*
M/T: 6.7 (7.1,5.9) for overhaul4.7 (5.0, 4.1) for coolant change*
M/T: 6.5 (6.9, 5.7) for overhaul4.5 (4.8, 4.0) for coolant change*
Radiator capOpening pressure kPa (kgf/cm', Psi)93 - 123 (0.95 - 1.25, 13.5 - 17.8)
ThermostatStart to open 'F ("C)
Fully open "F ("C)
Valve lift at fully open
169 - 176 (76 - 80)194 (90)
8.0 (0.31)min.
Cooling fanThermoswitch "ON" temperature "F ('C)
Thermoswitch "OFF" temperature "F ("C)196 - 203 (91 - 95)Subtract 5 - 14 (3 - 8) from actual "ON" temperature
*: Including the coolant in the reservoir and that remaining in the engine
Fuel and E
MEASUREMENTSTANDARD (NEW}SERVICE LIMIT
Pressure regulatorPressure with regulator vacuum hose disconnected
kPa (kgf/cm', psi) 81881 engine818C1 engine818C5 engine
270 - 320 (2.8 - 3.3, 40 - 47].
329 - 378 (3.35 - 3.85, 48 - 55)
320 - 370 (3.3 - 3.8, 47 -541
Fuel tankCapacity / (US gal, lmp gal)50 (13.2, 11.0)
Engineldle speed with headlight and cooling fan off rpm81881, 818C1 engines 750 t 50 (M/T: neutral)750 I 50 (A/T: N or E Position)818C5 engine 800 t 50 (M/T: neutral)
Fast idle rpmB1881, 818C1 engines 1,600 t 200 (M/T: neutral)1,600 t 200 (A/T: E or E Position)818C5 engine 1,500 t 200 (M/T: neutral)
ldle CO %0.1 max.
Clutch - Section 'lZ
MEASUREMENTSTANDARD (NEW}SERVICE LIMIT
Clutch pedalPedal height to floor
StrokePedal playDisengagement height to floor
164 (6 7/16)130 - 140 (5.12 - 5.51)12 -21 (12 - 13/16)*83 (3.27) min.
FlywheelClutch surface runoul0.05 (0.002) max,0.15 (0.006)
Clutch discRivet head depthThickness
1.2 - 1.7 (0.05 - 0.07)8.3 - 9.0 (0.33 - 0.35)0.2 (0.01)
6.0 (0.24)
Pressu re plateWarpageDiaphragm spring finger alignmenl
0.03 (0.001) max.0.6 (0.021 max.
0.15 (0.006)
0.8 (0.03)
3-6

:/
*1: RS*2: LS, GS, GS.R, TYPE R*3: RS+4: TYPE R*5: Except high mount brake light installed in rear spoirer.
ITEMMETRICENGLISHNOTES
WHEELALIGNMENTCamber Front TYPE RAll Except ryPE RRearCaster FrontTotal Toe FrontRear
-0"30'_0"10,_0"45'
1"10'omm I oinIn 2 mm I In 1/16 inBRAKE SYSTEMType Front
RearPad Surface Area FrontRearParking Brake Type
Power-assisted self-adjustingventilated discPower-assisted self-adlusting sol id disc50.0 cm2 x 2 | 7.75 sq in x 221.0 cm, x 2 | a.ZO sq in x 2Mechanical actuating, rear two wheel brakesTIRESize Front and rear
Spare Tire
P195/60R14 85H*1P195/55R15 84V*2T115t0D14*3T125/70D14*2T125n0D15*4
ELECTRICALBatteryStarterAlternatorFusesIn Under-dash Fuse/Relay BoxIn Under-hood Fuse/Relay Box
In Under-hood ABS Fuse/Relay BoxHeadlights
Front Side Marker LightsFront Turn Signal/Parking LightsRear Turn Signal LightsBrake/TaillightsHigh Mount Brake Light*5Rear Side Marker LightsBack-up LightsLicense Plate LightsCeiling LightsCargo Area Lights (3-door)Trunk Lights (4-door)SpotlightsGlove Box LightGauge LightsIndicator Lightslllumination and Pilot LightsHeater lllumination Lights
HighLow
12 V _ 36 AH/5 HR12V -1.2/'t.4kW
12V-90A/85A
7.5 A, 10 A, 15 A, 20 A, 30 A7.5 A. 10 A, 15 A, 20 A, 30 A, 40 A50A,100A10A,15A,20A,40A12V-60W(H83)12V -51 W (HB4)12V-3CP12V _3213 CP12V _32 CP12V-3213CP't2v -21 W12 V - 3 CP12V -32CP
12V_8W12V-5W12V-3.4W12V-3.4W12V_5W12V-3.4W12V-3.4W12 V - 0.84 W, 0.91 W, 1.12W, 1.4W, 3 W12 V - 0.84 W, 0.91 W, 1.4 W, LED12V-1.4W
SAE 168SAE 1157SAE 1156SAE 1157SAE 7440SAE 168SAE 1156
3-17