window ACURA INTEGRA 1998 Service Repair Manual

t"iI
Emission Gontrol System
System Description
Three Way Catalytic Converter (TWCI
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The emission control system includes a Three Way
Catalytic Converter (TWC), Positive Crankcase Ventilation
(PCV) system and Evaporative Emission (EVAP) Control
system. The emission control system is designed to meet
tederal and state emission standards.
InsDeciion
!@@ Do not smoke during this procedure. Keep
any open llame away from your work area.
1. Start the engine. Hold the engine at 3,000 rpm with
no load {in Park or neutral) until the radiator fan
comes on, then let it idle.
2. Connect a tachometer.
Check and adjust the idle speed, if necessary (see
page '11-11 ! ).
Warm up and calibrate the CO meter according to the
meter manufacturer's instructions.
Check idle CO with rhe headlights, heater blower,
rear window defogger, cooling fan, and air condition-
er off.
NOTE: {Canada) Pull the parking brake lever up.
Start the engine, then check that the headlights are
olf.
CO meter should indicste 0.17o maximum.
DescriDtion
The Three Way Catalytic Converter {TWC) is used to convert hydrocarbons (HC), carbon monoxide (CO), and oxides of
nitrogen (NOx) in the exhaust gas, to carbon dioxide (COr), dinitrogen {Nr) and water vapor.
Bl8Cl engine l818Bl, 818C5 engines is similar):
FRONT OFVEHICLE
PRIMAEYHEATEDOXYGEN SENSORIPRIMARY HO2S}
HOUSING
WAYCATALYSTS
SECONOARYHEATEDOXYGEN SENSOR{SECONDARYH02St
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Body
Bumpers
Front Bumper Replacement ....................-..... 20-111
Rear Bumpar Replacemeni
Hatchback ................. 20-1/B
Sedan .................... ....20-111'Carpet
. Repfacemenl .,.,.,.,,..-....-.20-126
Consoles, Front and Rear
* Replacement ..................20-130
Dashboard
Component Removal/lnstallation ................ 20-133
Replacement Precautions ...........,................. 20-138
R€placement ....,.,...........20-139
Doors
Door Index Hatchback ................................... 20-2
Front Door Index Sedan .................,.,..,.,....,.. 20-18
Rear Door Index Sedan ........,.,........,.............. 20-30
Emblems
Installation .....................20-167
FenderwellTrim
+ Replacement., ................20.162
Fram€ Repair Chart .-..........20-170
Hatch
Replacoment .......,..........20-118
Adiustment .................... 20-150
Hatch Latch and Lock Cylinder
Replacement ..,.,..... ........ 20-158
Hstch Spoiler
Replacement ......... .......-.20.161
Hatch Weatherstrip/Trunk Lid Wsatherstrip
Replacement ..................20.163
Headliner
ReDlacement
Hatchbsck ,.,....,......,.. 20-98
Sedan .........................................................20-100
Hood
Replacsment ......... ......... 20.146
Adiustment ....................20-117
lnterior Trim
Reolacement
Hatchback ................. 20-91
Sedan .........................................................20-9,1
Mirrors
Power Mirror Reolacement ..........,................ 20-49
Mirrol Holder Removal ............................,..... 20.50
Mirror Holder Installation .............................. 20-50
Mirror Visor and Mirrot Covet
Replacement
Haichback ............20-51
Sedan .................................................... 20-51
Rearview Mirror Reolacement ..........-....-.-.... 20.52
Roof Molding Rep|acament ................................ 20.164
Door and Sid€ Moldings
Replacement .,..........,..... 20-165
Moonroot
lnd6x
Hatchback -................20-77
Sodan .........................................................20-8il
Opener and Latch
Replacement .......... ......,. 20-156
Opensr Cables
Replacamsnt .,.,...,.. ......., 20-154
Retainers and W€atherstrip
Replacement .................. 20-160
Seats
Front Seat Romoval ....................................... 20-103
Front Seat Replacement ...........................,.,.. 20-104
Front Soat Disassembly and Reassembly ...20-106
Torsion Bar ReDlacomant .....,...,......,.......,..,., 2O-1O7
Seat Eelt Switch Ha.ness Location ..,...,.,.,..,2O-1O7
Front Seat Cover Replacemont ..,....,..,..,.....,. 20-108
Rear Soat Roplscemont
Hatchback ................. 20.110
Sedan.........................................................20-112
R€al Seat Cover Replacomont ...................... 20-114
Seat Belts
Front Seat Beh Replacement
Hatchback..................20.117
Sedan20-r18
Rear S6at Bolt R€plac€ment
Hatchback .-......-.-......20-121
Sedan.......................-.-....-.-..........-.............20-122
fnspection ......-.-.,....-.-....20-121
Chifd Seat Anchor Plate ................................ 20-125
Side Sill Panol
Beplacom€nt .................. 20-166
Sub-frame ........................... 20.169
Trunk Lid
Replacement ......... ..,..,.,.20-151
Adiustmeni .................... 20-153
Trunk Lid Latch and Lock Cvlindot
Replac€ment ......... ......... 20-159
Trunk Trim
Replacement .,.,,.,........... 20-97
Windshield, Rear Window, Ouarter Glass
lndex
Hatchback ...........,,.20-53
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S6dan ......................................................... 20.54

GLASSReplacement, page 20,10Adjustment, page 20-16
GUIDE PIN
CENTER CHANNELGUIDE
,**ry
R
\-_-..........-..-.-,*oNr .HANNEL
* #
Replacemenr. pase 20 14
OUTER HANDLE
mw
&p.'
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POWER DOORLOCK SWITCH
c9INNER HANDLEROD
INNER HANDLETRIM
Replacement,page 20-10
CENTER LOWERGLASS RUN CHANNELReplacement, page 20-14
@
LOCK CYLINDER
REGULATORReplacement,page 2O-10
POWER WINDOWMOTOR
W
/-%
STFIKERAdjustment,page 20-48
@
ROD PROTECTOR
20-3

5.Remove the door panel by pulling it upward.
Disconnect the f ollowing:
a Power window connectora Power mirror connector
a Tweeter connector
POWER MIRRORCONNECTORPOWEB WINDOWCONNECTOR
Remove the bracket and door lock unit. lf necessary,
remove the {ront speaker. Disconnect the con
nectors.


: Screw locations, 8
DOOR LOCK UNIT
FRONT CONNECTORSPEAKER
6.
PLASTIC COVER
7.Remove the cover panel, then disconnect the power
mirror connector (see page 20 49)
Detach the grommets and harness clips, then care
fully remove the plastic cover.
a: Grommet locat;ons, 2 Q: Harness cliplocations,3
GROMMET
BeJore installing the plastic cover, make sure the
door harness and connectors are {astened correctly
on the door.
a : Connector clip locations, 3
O: Harness clip locations, 7
8.
A
9.
DOOR HABNESS
20-5

Doors
Glass/Regulator/Glass Run Channel Replacement
Remove:
a Door panel (see page 2O-4)
a Plastic cover (see page 20 4)
Remove the power window switch Jrom the door
panel, then connect it to the door harness (see page
20-16).
Lower the glass Iully.
Peel off the channel guide cover, then remove the
screws.
NOTE: When installing the channel guide cover, ap
ply the double-faced adhesive tape to it.
>: Screw locations, 3
CENTER CHANNELGUIDE
Remove the center channel guide by pulling it
upward.
Ofimnrrrn
20-10
6. Carefully move the glass until you can see the bolts,
then loosen them.
Slide the guide to the rear, then remove the glass
from the guide.
NOTE: Take care not to drop the glass inside the
door.
: Bolt locations, 2
ffi
/\
BOLT GUIDE
+il€+
/\
GUIDE BOLTLoosen.
GLASS

)7.Carefully pull the glass out through the window slot.
NOTE:
a Take care not to drop the glass inside the door.
a Check the guide pin for damage, and replace it
it necessary.
NOTEr Scribe a line around the guide pin to show
the original location.
GUIDE PIN
GUIDE PINMOUNTING BOLT6 r 1.0 mm3 N.m lO.3 kgl m,2 tbf.trl
GUIDE PIN
GUIDE PIN
SEAL
20-11
Disconnect the connector, then remove the regula-
tor through the center hole in the door.
NOTE: Scribe a line around the rear roller guide bolt
to show the original adiustment.


: Bolt locations, 6
6x1.0mmI N.m {0.8 kgf m6lbt.ftl
REGULATOR
(cont d)

Doors
Glass/Regulator/Glass Run Channel Replacement (cont'd)
9. Remove the power window motor from the
regulator.
NOTE: Before removing the power window motor,
mark the location by scribing a line across the sec
tor gear and regulator.
V: Bolt locations, 3
Qp o"r.o--
El 7Nm(0.7ksf m.
Fl 5 lbf ftls?/:,/
Detach the clips, then peel and remove the glass run
cnanner.
> : Clip locations, 3
10.
GLASS STOPPER
FRONT CHANNEL
CENTEB CHANNEL
20-12
11.
NOTEr lf necessary, remove the glass stopper.
When installing the glass stopper, align it with the notch
in the outer weatherstrip.
Grease allthe sliding surlaces of the regulator where
shown. Install the power window motor on the
regulator.
Check that the regulator moves smoothly by con
necting a 12 V battery to the power window motor
(see section 23).
d
S*--.--;HERwrNDow
-Rt-/'
REGULATOR

12. Apply clear sealant to locations @ on the door as
shown, then install the glass run channel.
NOTEI
a lf necessary, replace any damaged clips
>: Clip locarion, 3
Fit the glass run channel into the front channel
and on the door as shown.
Outside
CENTER CHANNEL
I
\.-, I
lffi, I/{ - ll r- Forward
rlc€\
/, \
nro.r(r" ,*), ""o**..CHANNEL
GLASS RUNCHANNEL
Outside
l---.*',
Install the regulator (see page 2O 11).
NOTE: Make sure the conneclor is connected
properly.
't 3.
20-13
14.
t3,
to.
Install the glass (see page 20 1Oi.
lnstall the center channel guide and channel guide
cover.
NOTE: Make sure the guide pin is installed in the
center channel guide properly.
GUIDE PINGLASS
CHANNEL GUIDE
Roll the glass up and down to see iI it moves freely
without binding. Also make sure that there is no
clearance between the glass and glass run channel
when the glass is closed. Adjust the position of the
glass as necessary lsee page 20 16).
GUIDE PINGLASS
CENTERCHANNELGUIOE
17.
18.
CENTEB CHANNEL
Attach the door harness to the door correctly (see
page 20 5).
Disconnect the power window switch from the door
harness, then install the power window switch on
the door panel (see page 20 16).
19. When reinstalling the plastic cover, applY adhesive
along the edge where neccessary to malntaln a con-
tinuous seal and prevent waler leaks (see page
20 6).
20. Install the door panel (see page 20 4).
GLASS RUNcxlrurutL \..
Er
FRONT CHANNEL

r
Doors
Glass Adjustment
< : Screw locations, 5
"od} l-,/
NOTE:
a Place the vehicle on a firm, level surface when adjust-
ing the glass.
a Check the weatherstrips and glass run channel for
damage or deterioration, and replace them iI
necessarY.
1 . Remove the door panel, and peel off the plastic cover(see page 20 4).
2. Remove the power window switch from the door
panel.
DOOR PANEL
3.Connect the power window switch to the door
harness.
Make sure the guide pin is installed in the center
channel guide properly.
CENTER CHANNELGUIDE
GUIDE PIN
20-16
5. Raise the glass as iar up as possible, and hold it
against the glass run channel.
6. Loosen the roller guide bolts, and adjust the glass
so it is parallel with the glass run channel.
GUID€PIN
CENTEBCHANNELGUIDE
ROLLER GUIDE BOLTS
7. Tighten the roller guide bolts.
8. Check that the glass moves smoothly.
9. It necessary, adjust the lront and center channels.
CHANNEL
GLASS RUN CHANNEL
D\

'to.
11.
Raise the glass fully and check Ior gaps.
Check the glass operation.
NOTEi Check that the glass contacts the glass run
channel evenly.
12. Check for water leaks.
NOTE: Do not use high-pressure water.
13. Route the door harness and connectors, and fasten
them to the door (see page 2O-5).
Disconnect the power window switch lrom the door
harness, then installthe power window switch in the
door panel (see page 20 l6).
Attach the plastic cover, then install the door panel
(see page 2O-4).
14.
20-17