brake sensor ACURA RL KA9 1996 Service Repair Manual
[x] Cancel search | Manufacturer: ACURA, Model Year: 1996, Model line: RL KA9, Model: ACURA RL KA9 1996Pages: 1954, PDF Size: 61.44 MB
Page 356 of 1954

Cruise Control
Control Unit Input Test (cont'd)
Cavity Wire
Test condition
Test: Desired result
Possible cause if result is not obtained
3
13
7
6
14
12
2
5
10
9
11
1
BLK
LT GRN
LT GRN/BLK
LT GRN/RED
PNK
BLU/WHT
GRY
GRN/WHT
BLU/YEL
BRN
BRN/BLK
BRN/WHT
Under all conditions
Ignition switch ON (II) and
main switch ON
Resume button pushed
Cancel button pushed
Set button pushed
Cancel button pushed
Shift lever in , or
Ignition switch ON (II), and
main switch ON; raise the
front of the vehicle, and rotate
one wheel slowly while
holding the other wheel.
Ignition switch ON (II), main
switch ON; brake pedal
pressed, then released
Brake pedal pressed then
released
Ignition switch ON (II)
Under all conditions
Under all conditions
Under all conditions
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be battery voltage.
Check for voltage to ground:
There should be battery voltage.
When testing terminal No. 7, there
should be no voltage on terminal No. 6.
Check for voltage to ground:
There should be battery voltage.
When testing terminal No. 7, there
should be voltage on terminal No. 6.
Check for voltage to ground:
There should be battery voltage.
When testing terminal No. 6, there
should be no voltage on terminal No. 7.
Check for voltage to ground:
There should be battery voltage.
When testing terminal No. 6, there
should be voltage on terminal No. 7.
Check for continuity to ground:
There should be continuity.
NOTE: There should be no continuity
when the shift lever is in other positions.
Check for voltage between the
BLU/ WHT and BLK terminals:
There should be cycle 0 - 5 V or
battery voltage.
Check for voltage to ground:
There should be 0 V with the pedal
pressed, and battery voltage with
the pedal released.
Check for voltage to ground:
There should be battery voltage with
the pedal pressed, and 0 V with the
pedal released.
Attach to ground:
The cruise light in the gauge assembly
should come on.
Check for resistance to ground:
There should be 80 -120
Check for resistance to ground:
There should be 70 -110
Check for resistance to ground:
There should be 40 - 60
• Poor ground (G401, G402)
• An open in the wire
• Blown No. 20 (20 A) fuse in the
under-dash fuse/relay box
• Faulty main switch
• An open in the wire
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Faulty set/resume/cancel switch
• Faulty cable reel
• An open in the wire
• Short between LT GRN/BLK and
LT GRN/RED wires
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Faulty set/resume/cancel switch
• Faulty cable reel
• An open in the wire
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Faulty set/resume/cancel switch
• Faulty cable reel
• An open in the wire
• Short between LT GRN/BLK and
LT GRN/RED wires
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Faulty set/resume/cancel switch
• Faulty cable reel
• An open in the wire
• Faulty A/T gear position switch
• Poor ground (G401, G402)
• An open in the wire
• Faulty vehicle speed sensor (VSS)
• An open in the wire
• Short to ground
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty brake switch
• An open in the wire
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty brake switch
• An open in the wire
• Blown bulb
• Faulty gauge circuit
• An open in the wire
• Faulty actuator solenoid
• An open in the wireProCarManuals.com
Page 558 of 1954

PGM-FI Syste m
System Descriptio n
INPUTSPOWERTRAI N CONTRO L MODUL E (PCM )OUTPUT S
CKP/CYP Senso r
Cruise
Control
Signal ('04)MA P Senso rECT Senso rIAT Senso rTP Senso rEGR Valv e Positio n Senso rLeft Primar y HO2 SRight Primar y HO2 SSecondar y HO2 SVSSBAR O Senso rLeft Knoc k Senso rRight Knoc k Senso rTCS Signals *VSA Signals*1
Spar k Plu g Voltag e Detectio nModule Signa lStarte r Signa lALT F R Signa lAir Conditionin g Signa lTransmissio n Rang e Switc h Signa lBattery Voltag e (IGN.1 )Brake Peda l Positio n Switc h Signa lPSP Switc h Signa lImmobilize r Signa lFTP Senso rCountershaf t Spee d Senso rMainshaf t Spee d Senso r
Idle Ai r Injecto r Timin g an d Duratio n
Other Contro l Function s
Ignition Timin g Contro l
PCM Back-u p Function s
InjectorsPGM-FI Mai n Rela y (Fue l Pump )Fuel Pum p Rela yMILD4 Indicato r Ligh tIAC Valv eA/C Compresso r Clutc h Rela yICMEVA P Caniste r Purg e Valv eLeft Primar y HO2 S Heate rRight Primar y HO2 S Heate rSecondar y HO2 S Heate rEGR Valv e Vacuu m Contro l Valv ePressur e Regulato r Vacuu mControl Solenoi d Valv eIMRC Solenoi d Valv e 1IMR C Solenoi d Valv e 2DL CTorqu e Converte r Clutc h Solenoi dValveShift Solenoi d Valv eA/T Clutc h Pressur e Contro lSolenoid Valv eEVAP Bypas s Solenoi d Valv eEVAP Caniste r Ven t Shu t Valv eEngin e Moun t Contro l Solenoi dValve
PGM-F I Syste m
Th e PGM-F I syste m o n thi s mode l i s a sequentia l multipor t fue l injectio n system .
Injecto r Timin g an d Duratio n
Th e PC M contain s memorie s fo r th e basi c discharg e duration s a t variou s engin e speed s an d manifol d pressures . Th e
basi c discharg e duration , afte r bein g rea d ou t fro m th e memory , i s furthe r modifie d b y signal s sen t fro m variou s sensor s
t o obtai n th e fina l discharg e duration .
Idl e Ai r Contro l
Idl e Ai r Contro l Valv e (IA C Valve )
Whe n th e engin e i s cold , th e A/ C compresso r i s on , th e transmissio n i s i n gear , th e brak e peda l i s depressed , th e powe r
steerin g loa d i s high , o r th e alternato r i s charging , th e PC M control s curren t t o th e IA C Valv e t o maintai n th e correc t idl e
speed .
Ignition Timin g Contro l
• Th e PC M contain s memorie s fo r basi c ignitio n timin g a t variou s engin e speed s an d manifol d ai r flo w rates . Ignitio n
timin g i s als o adjuste d fo r engin e coolan t temperature .
• A knoc k contro l syste m is als o used . Whe n detonatio n i s detecte d b y a knoc k sensor , th e ignitio n timin g is retarded .
Othe r Contro l Function s
1 . Startin g Contro l
Whe n th e engin e is started , th e PC M provide s a ric h mixtur e b y increasin g injecto r duration .
2 . Fue l Pum p Contro l
• Whe n th e ignitio n switc h i s initiall y turne d on , th e PC M supplie s groun d t o th e PGM-F I mai n rela y tha t supplie s cur -
ren t t o th e fue l pum p fo r 2 second s t o pressuriz e th e fue l system .
• Whe n th e engin e is running , th e PC M supplie s groun d to th e PGM-F I mai n rela y tha t supplie s current to th e fue l pump .
• Whe n th e engin e is no t runnin g an d th e ignitio n i s on , th e PC M cut s groun d t o th e PGM-F I mai n rela y whic h cut s
curren t t o th e fue l pump .
*: wit h TC S*1: wit h VS A
Idle Ai r Contro l
Coolant Temperature Gauge ('04)
ProCarManuals.com
Page 730 of 1954

Grade Logic Control System
How it works:
The PCM compares actual driving conditions with driving conditions memorized in the PCM, based on the input from the
vehicle speed sensor, throttle position sensor, engine coolant temperature sensor, barometric pressure sensor, brake
pedal position switch signal and shift lever position signal, to control shifting while a vehicle is ascending or descending a
slope.ProCarManuals.com
Page 1114 of 1954

Troubleshooting
DTC 5 , 5-4 , 5-8 : Rea r Whee l Loc k
The AB S contro l uni t monitor s th e rea r whee l senso r signal s durin g th e regula r diagnosi s (durin g driving) . Thi s diagnosi s
is no t performe d whe n th e parkin g brak e signa l i s ON . Th e AB S contro l uni t turn s th e AB S indicato r ligh t o n if i t detect s n o
signal(s ) fro m th e rea r whee l sensor(s ) du e to , fo r example , rea r whee l lock .
Possibl e causes :
Wheel spi n durin g cornerin g
Open circuit , interna l shor t o r shor t t o th e bod y groun d in th e whee l senso r syste m
Rear brak e dra g
Modulato r doe s no t decreas e pressur e properl y
Faulty AB S contro l uni t
— Whe n vehicl e i s driven , ABSindicato r ligh t i s ON .— Wit h th e SC S servic e connec -tor connecte d (se e pag e 19-40 ),DTC s 5 , 5- 4 and/o r 5- 8 ar e indi -
cated .
Chec k th e PAR K circuit :
1. Tur n th e ignitio n switc h O N (II) .2. Pres s th e parking brake pedal .
Doe s th e brak e syste m ligh t
com e on ? Parkin
g brak e switc h stuc k OFF .
Repai r ope n circui t betwee n th e
under-das h fuse/rela y bo x an d
parkin g brak e switch .
NOTE:The self-diagnosi s o f th e whee l senso r i s per -forme d i n thi s step .
Test-driv e wit h th e parkin g brak e released .
Does th e AB S indicato r ligh tcom e on ?
Chec k fo r rea r brak e drag :
1 . Rais e th e rea r o f th e vehicle ,
and suppor t i t wit h safet ystands (se e sectio n 1 ).2 . Spi n th e lef t and/o r righ t rea rwhee l an d chec k fo r brak e
drag . I
s cod e 4- 4 o r 4- 8 indicated ?
Perform th e troubleshootin g fo rthe rea r whee l sensor .
Perfor m th e appropriat e trouble -
shootin g fo r th e code .
Doe s th e brak e drag ?
Repair th e rea r brak e drag .
Check th e AB S functio n (se epage 19-95 ).
Th e probabl e caus e wa s tha t
tractio n wa s los t du e t o exces -
siv e cornerin g speed , etc .
Chec
k th e self-diagnosis :
Test-driv e th e vehicl e a t speed s
of 6 mp h (1 0 km/h ) o r more .
Confir m th e DT C (se e pag e 19-40 ).
ProCarManuals.com
Page 1153 of 1954

Anti-lock Brake System (ABS)
Features/Construction (cont'd)
ABS Control
The ABS control unit detects the wheel speed based on the wheel sensor signal it received, then it calculates the vehicle
speed based on the detected wheel speed. The control unit detects the vehicle speed during deceleration based on the
rate of deceleration.
The ABS control unit calculates the slip rate of each wheel, and it transmits the control signal to the modulator unit
solenoid valve when the slip rate is high.
The pressure reduction control has 3-modes: pressure reduction, pressure retaining, and pressure intensifying.
ABS CONTROL UNITProCarManuals.com
Page 1196 of 1954

TCS CONTROL UNIT 20P CONNECTOR
Wire side of female terminals
VB: Battery Voltage
Terminal
number
1
2
4
5
6
9
10
11
12
13
14
15
16
17
20
Wire
color
BLK/YEL
GRN/RED
BLU
PNK/BLU
BLK/WHT
BLK
BRN/WHT
GRN/WHT
BLU
GRN/ORN
BLK/ORN
BRN/BLK
WHT/BLU
BLU/GRY
GRN
BRN
Terminal sign
(Terminal name)
IG1
(Ignition 1)
PARK
(Parking)
SCS
(Service check
signal)
STR-GND
(Steering ground)
AT-SHIFT
(AT shift)
FSR
(Fail-safe relay)
PMG
(Power motor
Ground)
VPM
(Voltage power
motor)
STOP
(Stop)
NEP (Engine
speed pulse)
BARO
(Barometric)
TC-FC
(Traction control
fuel cut)
LG2
(Logic ground 2)
STR-VCC (Steer-
ing power supply)
WARN2
(Warning 2)
SH-MOT
(Shield motor)
MOT +
(Motor +)
MOT-
(Motor -)
Description
Detects ignition switch
IG1 signal
Detects parking brake
switch signal
Detects service check
connector signal
(Diagnostic trouble
code indication)
Ground for the steering
angle sensor
Detects A/T shift posi-
tion signal
Drives fail-safe relay
Power ground for the
TCS control valve
actuator motor
Power source for the
TCS control valve
actuator motor
Detects brake pedal
position switch signal
Detects engine speed
signal
Detects barometric
sensor signal
TCS Fl, Fuel cut
(torque down) signal
Ground for the logic
circuit
Power source for the
steering angle sensor
Drives TCS indicator light
(The indicator light comes
on by the self-bias)
Shield for the TCS con-
trol valve actuator motor
Drives TCS control
valve actuator motor
Drives TCS control
valve actuator motor
Measurement
terminals
1-GND
2
3-GND
4-GND
5-GND
6-GND
9-GND
10-GND
11-GND
12-GND
13-GND
14-GND
15-GND
16-GND
17-GND
19-20
20-19
Voltage
Conditions
(Ignition Switch ON (II))
Depress the parking
brake pedal.
Release the parking
brake pedal.
SCS service connector
connected.
SCS service connector
disconnected.
Shift the transmission
to position, then
start the engine.
Start the engine.
Start the engine.
Brake pedal depressed.
Brake pedal released.
Engine idling
TCS is functioning,
(maximum fuel cut)
TCS is not functioning.
Indicator light ON
Indicator light OFF
TCS is functioning.
TCS is not functioning.
TCS is functioning.
TCS is not functioning.
Output
voltage
VB
Below 0.6 V
VB
0V
5V
Below 0.3V
About 4V
(5V 0V)
VB
1.5V
Below 0.3 V
0V
VB
VB
0V
About 6V
(12V
0V)
About 3 V
About 1.5V
About 4.5 V
(5 V,
PWM)
Below 0.3V
About 5 V
About 2 V
VB
VB
0V
VB
0VProCarManuals.com
Page 1197 of 1954

Troubleshooting Precautions
1. In any of these cases, the TCS indicator light may come on or stay on even the TCS system is normal.
The coolant temperature is 32°F (0°C) or below.
The parking brake is applied for more than 30 seconds while the vehicle is being driven.
The tires are not inflated to the specified pressure.
The wheel sensor signal is interrupted during driving at speeds of 6 mph (10 km/h) or above due to, for example, a
vehicle spinning.
The MAP sensor, the coolant temperature sensor, the ICM or the atmospheric pressure sensor system of the PGM-FI
system is faulty.
2. TCS does not function when the TCS indicator light is ON.
3. When both the TCS indicator light and the MIL are ON, troubleshoot the PGM-FI system first.
4. When both the TCS indicator light and the ABS indicator light are ON, troubleshoot the ABS first.
5. The DTC 4-9 (ABS down) is memorized when the ABS control unit cannot output the wheel speed signal due to, for
example, a missing or blown ABS B2 (15 A) fuse. If you fail to erase the DTC of the TCS after troubleshooting the ABS,
the DTC remains in the TCS control unit memory. Therefore, be sure to test-drive the vehicle, and check the TCS indica-
tor light before starting to troubleshoot the TCS.ProCarManuals.com
Page 1234 of 1954

Component Locations
SERVICE CHECK CONNECTOR (2P)
RIGHT-REAR WHEEL SENSOR
VSA CONVERTER UNIT
VSA MODULATOR
CONTROL UNIT
TCS CONTROL
VALVE SENSOR
RIGHT-FRONT
WHEEL SENSOR
PRECHARGE
PUMP MOTOR
STEERING
ANGLE SENSOR
YAW RATE/LATERAL
ACCELERATION SENSOR
TCS CONTROL VALVE
ACTUATOR
UNDER-HOOD
RELAY BOX C
UNDER-HOOD
FUSE/RELAY BOX
VSA OFF SWITCH
UNDER-DASH FUSE/RELAY BOX
LEFT-FRONT WHEEL SENSOR
LEFT-REAR
WHEEL SENSOR
GAUGE ASSEMBLY
ABS INDICATOR
VSA SYSTEM INDICATOR
UNDER-HOOD FUSE/RELAY BOX
STOP/HORN
(20 A) FUSE
BRAKE SYSTEM INDICATOR
VSA ACTIVATION INDICATOR
UNDER-DASH FUSE/RELAY BOX
TCS
(15 A) FUSE
VSA
(20 A) FUSE
METER
(15 A) FUSE
ECU
(20 A) FUSE
METER
(7.5 A) FUSE
BATTERY
(120 A) FUSE
VSA MOTOR (40 A) FUSE
IG SW (50 A) FUSE
UNDER-HOOD RELAY BOX C
FAIL-SAFE RELAY
GAUGE RELAY
PCM
R/C MIRROR
(7.5 A) FUSEProCarManuals.com
Page 1279 of 1954

Troubleshooting
DTC 71: Abnormal Wheel Speed Signal
Are any DTCs except 71 indicated?
Check the tires.
Are tires with specified size and
inflated to specification?
Check for brake drag.
Do the brakes drag?
Visually check for appropriate
wheel sensor and pulser installa-
tion (see table).
Are they installed correctly?
Check the four pulser gears for a
chipped tooth (see table).
Is the pulser OK?
Problem Verification:
1. Clear the DTC.
2. Test-drive the vehicle at 19
mph (30 km/h) or more.
3. Verify the DTC.
Is DTC 71 indicated?
YES
Check for loose terminals in the
VSA control unit 42P connector.
If necessary, substitute a known-
good VSA modulator-control
unit, and recheck.
Preform the appropriate trou-
bleshooting for the DTC.
Replace the tire(s) with the spec-
ified size.
Repair the brake drag.
Reinstall or replace the wheel
sensor or pulser.
Replace the driveshaft or hub
unit. (Chipped pulser gear.)
The system is OK at this time.
Verify the DTC.ProCarManuals.com
Page 1304 of 1954

VSA Modulator-Control Unit
Removal/Installation
NOTE:
Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint, wash it off imme-
diately with water.
Take care not to damage or deform the brake lines during removal and installation.
To prevent the brake fluid from flowing, plug and cover the hose ends and joints with a shop towel or equivalent material.
Removal
1. Disconnect the pressure sensor 3P connector.
2. Pull the locking lever of the VSA control unit 42P connec-
tor up, then disconnect the connector.
3. Disconnect the six brake lines.
4. Remove the two 8 mm nuts.
5. Remove the VSA modulator-control unit.
Installation
1. Install the VSA modulator-control unit, then tighten the
two 8 mm nuts.
2. Align the connecting surfaces of the VSA control unit 42P
connector.
3. Push the locking lever of the VSA control unit 42P connec-
tor down until you hear a click.
4. Connect the pressure sensor 3P connector.
5. Connect the six brake lines.
6. Perform the precharge brake line bleeding (see page 19-
271).
7. Bleed the brake system, starting with the front wheels.
8. Start the engine, and check that the ABS indicator goes
off.
9. Test-drive the vehicle, and check that the ABS indicator
does not come on.
To right-rear
To left-rear
PRESSURE SENSOR
3P CONNECTOR
VSA MODULATOR
CONTROL UNIT
LOCKING LEVER
VSA CONTROL UNIT
42P CONNECTOR
To right-front
To left-front
FLARE NUT
15 N-m (1.5 kgf-m, 11 Ibf-ft)
MOUNTING BOLT
VSA CONTROL UNIT 42P CONNECTOR
8 mm BOLT
22 N-m (2.2 kgf-m, 16 Ibf-ft)
8 mm NUT
9 N-m (0.9 kgf-m, 7 Ibf-ft)
RUBBER MOUNT
BRACKETProCarManuals.com