low beam ACURA RL KA9 1996 Service Repair Manual

Navigation System

System Diagnosis Mode (cont'd)

Black Raster

The entire display must be shown in black.

Test Pattern

The chart below; shows the colors being used for the

map and menu screens. This is for factory use only. To

check the color signal use the "RGB Color" diagnostic

found under the Monitor Check menu item.

Monitor Adjustment

This allows the navigation display to be centered. Use

the joystick to move the picture up/down or left/right. It

is unlikely that you will ever need to adjust the monitor

position. The "Default" button will reset the display

position to factory specifications.
Touch Panel

The panel touch sensing system consists of 9 horizontal

and 20 vertical infrared beams. Touching the screen

blocks both a horizontal and a vertical beam. Every pos-

sible touch position is shown on this diagnostic screen.

Touching one of these areas should cause its color to

reverse, and sound a "beep". If any areas of the screen

either don't respond, or respond at some other location

when touched, then replace the display unit. The

"Display" diagnostic listed in Unit Check provides an

additional method to determine if one of the infrared

sources or detectors is bad.

NOTE: Direct sunlight can affect this test by falsely trig-

gering the infrared detectors, so perform this diagnostic

inside or in a shaded area.ProCarManuals.com

Unit Check

Touch the item you want to check and the check starts.
Display

This diagnostic performs additional checks on the com-

munication bus between the control unit and the dis-

play. In addition, the internal electronics and touch

screen functionality are confirmed.

• When the connection is NG, first check for loose ter-

minals at the navigation unit and the display unit

connections. Next check for an open or short in the

communication line between the navigation unit and

the display unit. If the line is found to have an open

or short, replace the affected shielded harness.

• If the ROM or RAM is NG, replace the display unit.

• If the touch sensor is NG, then check for zeros in the

"X", or "Y" values below.

• The version represents the software version in the

display.

• The "1" following the X, indicate the 20 working ver-

tical infrared beams/receptors (from left to right).

The "Is" following the Y, indicate the 9 working hori-

zontal beams (from top to bottom). If any one of the

"1s" is a zero, this indicates that these is a problem

with one of the beams or receptors. Check all around

the inside rim of the navigation screen for dirt or any-

thing that may be blocking a beam. If nothing is

found, replace the display unit. See the display unit

diagram in the "System Description" showing the

infrared beam layout. Individual touch positions can

be verified by running the "Touch Panel" diagnostic

under the Monitor Check menu choice.

NOTE: When selecting this diagnostic from "Unit

Check," quickly remove your fingers from the touch-

screen to avoid a false detection of the infrared sen-

sors.ProCarManuals.com

Engine Removal/Installatio n
Removal (cont'd )
55. Rais e th e hoist .
56. Remov e th e shif t cabl e guide .
CAUTION : Tak e car e no t t o ben d th e shif t cabl e
(see sectio n 14 ).
57 . Remov e th e transmissio n beam .
TRANSMISSIO NBEAM
58. Remov e th e transmissio n moun t an d transmissio n
moun t bracket .
TRANSMISSION ,MOUNT
TRANSMISSIO NMOUNT BRACKE T
59. Lowe r th e hoist .
60 . Separat e th e lef t fron t moun t bracke t fro m th e lef t
fron t mount .
LEFT FRON TMOUNT
61. Separat e th e righ t fron t moun t bracke t fro m th e
righ t fron t mount .
RIGHT FRON TMOUNT
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Engine Removal/Installatio n
Installation (cont'd )
5. Instal l th e transmissio n beam , the n tighte n th e bolt s
in th e numbere d sequenc e show n ( ) .
12 x 1.2 5 mm54 N- m (5. 5 kgf-m ,40 Ibf-ft )10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,28 Ibf-ft )
10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,28 Ibf-ft )
6. Tighte n th e lef t fron t moun t mountin g bolt .
12 x 1.2 5 mm74 N- m (7. 5 kgf-m ,52 Ibf-ft )
7. Tighte n th e righ t fron t moun t mountin g bolt .
12 x 1.2 5 mm74 N- m (7. 5 kgf-m ,52 Ibf-ft )
8. D o th e followin g check s an d adjustments :
Chec k tha t th e se t ring s o n th e end s o f th e drive -
shaf t an d intermediat e shaf t clic k int o place .
CAUTION : Us e ne w se t rings .
Adjus t th e shif t cabl e (se e sectio n 14 ).
Adjus t th e throttl e cabl e (se e sectio n 11 ).
Adjus t th e cruis e contro l cabl e (se e sectio n 4 ).
Refil l th e engin e wit h engin e oi l (se e pag e 8-4 ).
Refil l th e transmissio n wit h AT F (se e sectio n 14 ).
Refil l th e differentia l wit h differentia l oi l (se e
sectio n 15 ).
Refil l th e radiato r wit h engin e coolan t (se e pag e
10-5).
Blee d ai r fro m th e coolin g syste m a t th e blee d
bolt wit h th e heate r valv e ope n (se e pag e 10-5 ).
Clea n th e batter y post s an d cabl e terminal s wit h
sandpaper , assembl e them , the n appl y greas e to
preven t corrosion .
Inspec t fo r fue l leakag e (se e sectio n 11 ).
— Afte r assemblin g al l fue l lin e parts , tur n o n
th e ignitio n switc h (d o no t operat e th e starter )
s o tha t th e fue l pum p operate s fo r approxi -
matel y 2 second s an d pressurize s th e fue l
line .
— Repea t thi s operatio n 2 or 3 times , the n chec k
for fue l leakag e a t an y poin t i n th e fue l line .
Ente r th e anti-thef t cod e fo r th e radio , the n ente r
th e customer' s radi o statio n presets .
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Cylinder Heads

Installation (cont'd)

4. Install the cylinder heads on the cylinder block.

5. Tighten the cylinder head bolts sequentially in 2 or

3 steps.

Specified Torque:

76 N-m (7.8 kgf-m, 56 Ibf-ft)

NOTE:

We recommend using a beam-type torque wrench.

When using a preset-type torque wrench, be sure

to tighten slowly and not to overtighten.

If a bolt makes any noise while you are torquing

it, loosen the bolt and retighten it.

CYLINDER HEAD BOLTS TORQUE SEQUENCE

CYLINDER HEAD BOLTS

Apply engine oil to the bolt

threads.
6. Install the head cover gasket in the groove of the

cylinder head cover. Seat the recesses for the cam-

shaft first, then work it into the groove around the

outside edges.

NOTE:

Before installing the cylinder head cover gasket,

thoroughly clean the seal and the groove.

When installing, make sure the head cover gasket

is seated securely in the corners of the recesses

with no gap.

CORNERS OF

THE RECESS
HEAD COVER

GASKET

Clean.
CORNERS OF

THE RECESS

CYLINDER

HEAD COVER

7. Apply liquid gasket to the head cover gasket at the

four corners of the recesses.

NOTE:

Use liquid gasket, Part No. 08718 - 0001 or 08718

- 0003.

Check that the mating surfaces are clean and dry

before applying liquid gasket.

Do not install the parts if five minutes or more have

elapsed since applying liquid gasket. Instead, reap-

ply liquid gasket after removing old residue.

After assembly, wait at least 30 minutes before

filling the engine with oil.

Apply liquid gasket to

the shaded areas.ProCarManuals.com

Oil Pa n
Remova l
Engine remova l i s no t require d i n thi s procedure .
• Mak e sur e jack s an d safet y stand s ar e place d properl y
(se e sectio n 1 ).
• Appl y th e parkin g brak e an d bloc k th e rea r wheel s s o
th e vehicl e wil l no t rol l of f stand s whil e yo u ar e
workin g unde r it .
CAUTION :
• Us e fende r cover s t o avoi d damagin g painte d sur -
faces .
• Unplu g th e wirin g connector s carefull y whil e holdin g
th e connecto r portio n to avoi d damaging .
• Mar k al l wirin g an d hose s t o avoi d misconnection .
Also , b e sur e tha t the y d o no t contac t othe r wirin g
o r hose s o r interfer e wit h othe r parts .
1 . Loose n th e idle r pulle y cente r nu t an d adjustin g bolt ,
the n remov e th e ai r conditionin g (A/C ) compresso r
bel t (se e pag e 5-7 ).
2 . Disconnec t th e powe r steerin g pressur e (PSP )
switc h connector , the n remov e th e powe r steerin g
pum p bel t an d pum p (se e pag e 5-8 ).
3 . Remov e th e lef t an d righ t sid e exhaus t manifol d
covers (se e pag e 9-4 ).
4 . Rais e th e hois t t o ful l height .
5 . Remov e th e fron t tires/wheel s an d splas h shiel d
(se e pag e 5-8 ).
6 . Remov e th e dampe r fork s (se e sectio n 18 ).
7 . Disconnec t th e suspensio n lowe r ar m bal l joint s
with the specia l tool . Refe r t o sectio n 1 8 fo r th e
prope r procedure .
8 . Remov e th e driveshaft s an d intermediat e shaf t (se e
sectio n 16 ).
9 . Drai n th e differentia l oil . Reinstal l th e drai n plu g usin g
a ne w washe r (se e sectio n 15 ).
10 . Drai n th e engin e oil . Reinstal l th e drai n bol t usin g a
ne w washe r (se e pag e 8-4 ).
11 . Disconnec t th e vehicl e spee d senso r (VSS ) connec -
tor , the n remov e th e VSS/powe r steerin g spee d
senso r (se e pag e 5-9 ).
D o no t disconnec t th e flui d hoses .
12 x 1.2 5 mm64 N- m (6. 5 kgf-m , 4 7 Ibf-ft )Apply liqui d gaske t t o th ebol t threads .
12 x 1.2 5 mm64 N- m (6. 5 kgf-m ,
4 7 Ibf-ft )
12. Remov e th e lowe r plat e fro m th e rea r beam .
LOWE R PLAT E
10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,
2 8 Ibf-ft )
13. Remov e th e A/ C compresso r (se e pag e 5-9 ).
14 . Attac h th e chai n hois t t o th e engin e (se e pag e 5-11 ).
15 . Remov e th e lef t engin e moun t bracke t (se e pag e 5-14 ).
16 . Remov e th e righ t engin e moun t bracket .
10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,
2 8 Ibf-ft )12 x 1.2 5 mm64 N- m (6. 5 kgf-m ,
4 7 Ibf-ft )
RIGHT ENGIN E
MOUN T BRACKE T
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O-RING

Replace.
COUNTER-

SHAFT

SPEED

SENSOR

O-RING

Replace.

8. Replace the O-rings with new ones before reassem-

bling the mainshaft and countershaft speed sensors.

9. Install washers on the mainshaft and countershaft

speed sensors, then install the sensors on the trans-

mission housing.
10. Raise the transmission with a jack.

11. Install the transmission beam on the rear transmis-

sion mount bracket/mount, then tighten the four

bolts loosely.

TRANSMISSION BEAM

BOLTS

10 x
1.25
mm

38 N-m (3.9 kgf-m,

28 Ibf-ft)
6 x 1.0 mm

9.8 N-m (1.0 kgf-m,

7.2 Ibf-ft)

SHIFT CABLE

GUIDE BRACKET

TRANSMISSION BEAM BOLTS

10 x
1.25
mm

38 N-m (3.9 kgf-m, 28 Ibf-ft)

12. Tighten the four beam bolts to the specified torque,

then tighten the three inner bolts to the specified

torque.

13. Install the shift cable guide bracket on the transmis-

sion beam.

14. Install the heat shields.

15. Install exhaust pipe A and the three way catalytic

converter, then install the exhaust pipe A bracket.

16. Push the secondary HO2S connector into the vehi-

cle, then secure it with the harness grommet.

17. Install the secondary HO2S harness cover.

18. Connect the secondary HO2S connector.
6. Lower the transmission.

7. Remove the 6 mm bolt from the transmission hous-

ing, and remove the mainshaft and countershaft

speed sensors.

6 x 1.0 mm

12 N-m (1.2 kgf-m, 8.7 Ibf-ft)
MAINSHAFT

SPEED SENSOR

WASHER

WASHERProCarManuals.com

Transmission
Removal (cont'd )
20. Disconnec t th e transmissio n rang e switc h connector ,
the n remov e th e clam p fro m th e harnes s bracket .
CLAMP
HARNES SBRACKE T
TRANSMISSIO N RANG E
SWITC H CONNECTO R
21. Remov e th e lowe r plate , an d reinstal l th e steerin g
gearbo x mountin g bolt s a s shown .
STEERIN G GEARBO X
STEERING GEARBO XMOUNTING BOLT S
Reinstal l thes e bolt s o n
th e steerin g gearbox .
LOWERPLATE
22. Remov e th e shif t cabl e guid e bracke t fro m th e
transmissio n beam .
CAUTION : Tak e car e no t t o ben d th e shif t cable .
TRANSMISSIO N
REA R MOUN T
BRACKET/MOUN T
EXHAUST PIP EBRACKE T
TRANSMISSIO NBEAM
23. Plac e a jac k unde r th e transmission , an d rais e th e
transmissio n jus t enoug h t o tak e weigh t of f o f th e
mounts , the n remov e th e transmissio n beam , rea r
transmissio n bracket/moun t an d exhaus t pip e bracket .
24. Mak e sur e th e transmissio n i s i n position , the n
remov e th e 3 6 m m sealin g bol t an d O-rin g ('0 0
model ) fro m th e secondar y drive n gea r shaft .
NOTE : I f th e transmissio n is in an y positio n othe r tha n
shift int o positio n b y rotatin g th e contro l shaft .
36 m m SEALIN G BOL T
O-RIN GReplace .'00 mode l
EXTENSIO N SHAF T
PULLE R07LAC-PW5010 1
25. Remov e th e extensio n shaf t fro m th e differentia l
usin g th e specia l too l a s shown .
SHIFT CABL EGUIDE
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5. Reconnect the feed line to upper side of the valve

body unit.
2. Position the line mounting cushions by aligning the

marks on the 10 mm return line (large diameter

line).

3. Install the feed line on the slot of the cushions.

4. Install the two line clamps on the line mounting

cushions as shown below.
Installation

CAUTION: Be careful not to bend or damage cylinder

lines A and B or the four fluid lines when installing the

gearbox.

1. Assemble the mounting bracket over the mount

cushion, then loosely install the gearbox on the rear

beam with two gearbox mounting bolts.

NOTE: Move the feed line over the gearbox so that

it does not interfere with the gearbox during instal-

lation.ProCarManuals.com

Suspension Arm s Removal/Inspectio n
CAUTION:
• Replac e th e self-lockin g nut s afte r removal .
• B e carefu l no t t o damag e th e bal l join t boot .
NOTE :
• Th e bal l join t remove r wil l interfer e wit h th e lowe r ar m whe n removin g th e lowe r arm . T o preven t interference , remov e
th e beam' s pivo t bolt s befor e installin g th e bal l join t remover .
• Th e bal l join t remove r wil l interfer e wit h th e brak e hos e bracke t whe n removin g th e uppe r arm . T o preven t interfer -
ence , remov e th e brak e hos e bracke t befor e installin g th e bal l join t remover .
STABILIZE R BA RChec k fo r bendin g an d damage .
STABILIZE R BUSHIN GCheck fo r deterioratio n an d damag e
STABILIZE R LIN K• Chec k fo r bendin g an d damage .• Chec k th e bushin g fo r deterioratio nand damage .
LOWER AR M B• Chec k fo r bendin g an d damage .• Chec k th e bushin g fo rdeterioratio n an d damage .
BAL L JOIN T REMOVER , 2 8 m m
07MAC-SL0020 0See pag e 18-1 0 fo r ho w to
us e th e bal l join t remover .
TRAILING AR M BRACKE TCheck fo r damage .
TRAILING AR M• Chec k fo r bendin g an d damage .
• Chec k th e bushin g fo r
deterioratio n an d damage .
LOWER AR M A• Chec k fo r bendin g an d damage .
• Chec k th e bushin g fo r
deterioratio n an d damage . BAL
L JOIN T BOO T
• Chec k fo r deterioratio n an d damage .
• Se e pag e 18-2 3 fo r boo t replacement .
KNUCKLECheck fo r damage .
CLIPReplace , o r instal l ane w cotte r pin .
NOTE : Instal l th e
clip a s shown .
BALL JOIN T BOO T• Chec k fo r deterioratio n an d damage .
• Se e pag e 18-2 3 fo r boo t replacement .
BOOTChec k fo r deterioration ,
an d damage .
UPPER AR MChec k fo r bendin g an d damage. .
Chec k th e bushin g fo r
deterioratio n an d damage .
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