fuel filter Alfa Romeo 159 2005 Owner handbook (in English)

121
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
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DIESEL ENGINES
If the outside temperature is very low,
the diesel thickens due to the formation
of paraffins and could clog the diesel fu-
el filter.
In order to avoid these problems, dif-
ferent types of diesel are distributed ac-
cording to the season: summer type,
winter type arctic type (mountains/cold
areas).
If refuelling with diesel fuel not suitable
for the current temperature, mix diesel
fuel with DIESEL MIXadditive in the
proportions stated on the can, putting
first the antifreeze in the tank and then
the diesel fuel.
DIESEL MIXshall be added to diesel
fuel before the due to cold take place.
Adding it later will be worthless.
AT THE FILLING
STATION
IMPORTANTRefuelling shall always
be performed with engine off. Failing to
observe this precaution could cause the
gauge to provide wrong indications.
Should this occur, to restore proper in-
dication just have next refuelling with
the engine off. Otherwise contact Alfa
Romeo Authorized Services
PETROL ENGINES
Use only unleaded petrol. To prevent er-
rors, the diameter of the fuel tank filler
is too small to introduce a lead petrol
pump filler. Use petrol with a rated oc-
tane number (R.O.N.) not lower than
95.
IMPORTANTAn inefficient catalyst
leads to harmful exhaust emissions, thus
contributing to air pollution.
IMPORTANT Never use leaded
petrol, even in small amount or in an
emergency, as this would damage the
catalyst beyond repair.
The car must only be
filled with diesel fuel for
motor vehicles, in com-
pliance with European Standard
EN590. The use of other prod-
ucts or mixtures may irrepara-
bly damage the engine with in-
validation of the warranty due
to the damage caused. In the
event of accidentally filling with
another type of fuel, do not
start the engine and empty the
tank. If the engine has been run
even for only a very short time,
in addition to the tank, it is al-
so necessary to drain out the
whole fuel circuit.

123
SAFETY
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WARNING
LIGHTS AND
MESSAGES
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CORRECT USE
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DASHBOARD
AND
CONTROLS
The devices for curtailing diesel fuel en-
gine emissions are the following:
❒oxidising catalytic converter;
❒exhaust gas recirculation system
(E.G.R.);
❒ diesel particulate filter (DPF).
PROTECTING THE
ENVIRONMENT
The devices for curtailing petrol engine
emissions are the following:
❒ three-way catalytic converter;
❒ Lambda sensor;
❒ fuel evaporation system.
In addition, do not let the engine run,
even for a test, with one or more spark
plugs disconnected.
During normal service
the diesel particulate
filter (DPF) reaches high tem-
peratures. Do not therefore
park the car over inflammable
materials (grass, dry leaves,
pine needles, etc.): fire hazard.
WARNING

161
SAFETY
DEVICES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
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DASHBOARD
AND
CONTROLS
WARNING
LIGHTS AND
MESSAGES
W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E
S S
LOW BRAKE FLUID/HANDBRAKE ON ..................... 163
BRAKE PAD WEAR ............................................. 163
SEAT BELTS NOT FASTENED ................................. 163
AIR BAG FAILURE................................................ 164
FRONT AIR BAGS DEACTIVATED ............................ 164
ENGINE COOLANT
HIGH TEMPERATURE ........................................... 165
ENGINE OIL HIGH TEMPERATURE .......................... 166
LOW ENGINE OIL PRESSURE/
EXHAUST OIL..................................................... 166
LOW BATTERY CHARGE ....................................... 166
INCOMPLETE DOOR LOCKING ............................... 167
BONNET OPEN ................................................... 167
BOOT OPEN....................................................... 167
INJECTION SYSTEM FAILURE/
EOBD SYSTEM FAILURE....................................... 167
CAR PROTECTION SYSTEM FAILURE/
STEERING LOCK INHIBITION................................. 168
ALARM FAILURE/BREAK-IN ATTEMPT
ELECTRONIC KEY NOT RECOGNIZED ...................... 169
POSSIBLE PRESENCE OF ICE ON THE ROAD............ 169
PRE-HEATING GLOW PLUGS/
PRE-HEATING GLOW PLUG FAILURE ....................... 169
WATER IN DIESEL FUEL FILTER ............................. 170
INERTIAL FUEL CUT-OFF
SWITCHED ON .................................................. 170
ABS SYSTEM FAILURE......................................... 171
EBD SYSTEM FAILURE......................................... 171
VDC SYSTEM .................................................... 171HILL HOLDER FAILURE ........................................ 172
ASR SYSTEM (WHEEL ANTISKID SYSTEM) ............. 172
EXTERNAL LIGHTS FAILURE .................................. 172
BRAKE LIGHTS FAILURE ....................................... 173
REAR FOGLIGHTS ............................................... 173
FRONT FOG LIGHTS ............................................ 173
SIDE/TAILLIGHTS/FOLLOW ME HOME .................. 173
DIPPED BEAM HEADLIGHTS.................................. 173
MAIN BEAM HEADLIGHTS .................................... 173
LEFT-HAND DIRECTION INDICATOR ........................ 173
RIGHT-HAND DIRECTION INDICATOR ...................... 173
LIGHT SENSOR FAILURE........................................ 174
RAIN SENSOR FAILURE......................................... 174
PARKING SENSORS FAILURE ................................ 174
FUEL RESERVE – LIMITED CRUISING RANGE .......... 174
CRUISE CONTROL .............................................. 174
DIESEL PARTICULATE FILTER CLOGGED .................. 174
ANTIPINCH SYSTEM FAILURE ............................... 175
WINDSCREEN WASHER FLUID LOW LEVEL ............. 175
SPEED LIMIT EXCEEDED ..................................... 175
T.P.M.S. SYSTEM FAILURE ................................... 175
CHECK TYRE PRESSURE ...................................... 175
LOW INFLATION PRESSURE ................................. 176
TYRE PRESSURE UNSUITABLE FOR SPEED ............. 176

170
SAFETY
DEVICES
IN AN
EMERGENCY
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TECHNICAL
SPECIFICATIONS
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CORRECT USE
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DASHBOARD
AND
CONTROLS
WARNING
LIGHTS AND
MESSAGES
INERTIAL FUEL CUT-
OFF SWITCHED ON
On certain versions, the inter-
vention of the inertial fuel cut-off switch
is indicated by a message + symbol
(amber) on the display. Pre-heating glow plugs failure
The warning light (on certain versions
together with the message on the dis-
play) will flash to indicate a failure in
the pre-heating glow plugs system. Con-
tact Alfa Romeo Authorized Services as
soon as possible to have the failure elim-
inated.
WATER IN
FUEL FILTER
(diesel versions -
amber)
The warning light turns on glowing
steadily when travelling (on certain ver-
sions together with the message on the
display) to indicate that there is water
in the diesel fuel filter.
c
The presence of water in
the fuel circuit may
cause serious damage to
the entire injection system and
cause irregular engine opera-
tion. If the warning light
con
the dial turns on (on certain ver-
sions together with the mes-
sage on the display) contact Al-
fa Romeo Authorized Services
as soon as possible to have the
system relieved. If the above
indications come on immediate-
ly after refuelling, water has
probably been poured into the
tank: turn the engine off imme-
diately and contact Alfa Romeo
Authorized Services.
If, after a crash, you
smell fuel or see leaks
from the fuel system, do not
reset the switch to avoid fire
risk.
WARNING
s

174
SAFETY
DEVICES
IN AN
EMERGENCY
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MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
WARNING
LIGHTS AND
MESSAGES
FUEL RESERVE –
LIMITEDCRUISING
RANGE(amber)
The warning light on the fuel level gauge
turns on when about 10 litres fuel are
left in the tank. On certain versions. the
display will show a warning message
when the cruising range is less than 50
km (or 31 mi).
If warning light
K
starts flashing when
travelling contact Alfa
Romeo Authorized Services.
CRUISE CONTROL
(where provided)
(green)
The warning light turns on (on certain
versions a dedicated message is dis-
played) when turning the the knurled
ring of the Cruise Control to
Ü.
LIGHT SENSOR
FAILURE
(where provided)
(amber)
The warning light (or as an alternative,
on certain versions, a symbol and a mes-
sage are displayed) turns on to indicate
a failure at the light sensor.
PARKING SENSOR
FAILURE
(where provided)
(amber)
The warning light (or as an alternative,
on certain versions, a symbol and a mes-
sage are displayed) turns on to indicate
a failure at parking sensors.
RAIN SENSOR
FAILURE
(where provided)
(amber)
The warning light(where provided) turns
on (on certain versions a message is dis-
played) when the rain sensor is failing.
1
u
t
K
Ü
DIESEL PARTICULATE
FILTER CLOGGED
(diesel versions)
(amber)
The warning light (or as an alternative,
on certain versions, a symbol and a mes-
sage are displayed) turns on when the
diesel particulate filter is clogged and the
driving conditions do not enable to ac-
tivate automatically the reclaiming pro-
cedure.
To enable the cleaning procedure, keep
the car running until the warning light
turns on (or, on certain versions, sym-
bol
hdisappears from the display).
h

212
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
USERS FUSE AMPERE FIGURE
Water in diesel fuel filter sensor/flow meter F35 7.5 58
Brake light switch/central console control panel F35 7.5 58
Cruise Control F35 7.5 58
AQS sensor F35 7.5 58
Boot branch point/front door branch point power F36 20 58
Instrument panel branch point F37 10 58
Front headlight control unit/Power to control unit for gas-discharge
headights (Bixenon) (where provided) F37 10 58
Boot locking/unlocking gearmotor F38 15 58
EOBD system diagnostic socket F39 10 58
T.P.M.S. control unit F39 10 58
Mobile phone presetting F39 10 58
Alarm system control unit (where provided) F39 10 58
Climate control system F39 10 58
Heated rear window F40 30 58
Windscreen washer/rear window washer nozzle demister F41 7.5 58
Heated mirror demister F41 7.5 58
Brake branch point power (ABS/VDC) –
Steering angle branch point – Yawing sensor F42 7.5 58
Windscreen wiper/washer F43 30 58

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SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
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CAR
MAINTENANCE
C C
A A
R R
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
SCHEDULED SERVICING....................................... 220
SERVICE SCHEDULE ............................................ 221
ANNUAL INSPECTION SCHEDULE .......................... 223
ADDITIONAL CHECKS .......................................... 223
CHECKING FLUID LEVELS ..................................... 226
AIR FILTER/POLLEN FILTER ................................. 233
DIESEL FUEL FILTER ........................................... 233
BATTERY ........................................................... 234
WHEELS AND TYRES........................................... 237
RUBBER HOSES ................................................. 239
WINDSCREEN WIPER ......................................... 239
BODYWORK ...................................................... 241
INTERIORS ........................................................ 244

222
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
Thousands of km
Check and adjust tappet clearance
(1.9 JTDM8v version)
Check exhaust emissions (petrol versions)
Check exhaust emissions/smoke (diesel versions)
Check antievaporation system (petrol versions)
Check engine control system operation
(through diagnosis socket)
Replace accessory drive belt/s
Replace timing belt
(diesel versions) (*)
Change spark plugs (petrol versions)
Replace diesel fuel filter (diesel versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (diesel versions)
Change engine oil and oil filter (petrol versions)
Change engine oil and oil filter (diesel versions - DPF)(**)
Change brake fluid (or every 2 years)
Change pollen filter (or every year)
(*) Regardless of the km covered, the timing belt shall be replaced every 3 years for particularly demanding use (cold climates, driving
in the city, idling for a long time) or in any case every 5 years.
(**)Engine oil and oil filter shall be changed when the relevant warning light or message (where provided) turns on (see section
“Warning lights and Messages”) and in any case every 2 years.
30 60 90 120 150 180
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223
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
❒sight inspect the conditions of: en-
gine, gearbox, transmission, pipes
and hoses (exhaust - fuel - brakes),
rubber parts (boots, sleeves, bushes,
etc.);
❒check battery charge;
❒visual check on various drive belt con-
ditions;
❒check and top up, if required, fluid
levels (engine coolant, brake fluid,
windscreen washer fluid, power steer-
ing fluid, battery fluid, etc);
❒ change engine oil and oil filter (petrol
versions);
❒change engine oil and oil filter, if re-
quired (diesel versions);
❒ replace pollen filter.
ADDITIONAL
CHECKS
Every 1,000 km or before long jour-
neys, check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒ tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Se-
leniaproducts, designed and produced
specifically for Alfa Romeo cars (see
table “Capacities” in section “Techni-
cal specifications”).
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of be-
low 30,000 km (for example about
15,000 km) the following Annual In-
spection Schedule is advised:
❒check tyre conditions/wear and ad-
just pressure if required (including the
spare wheel);
❒check light system operation (head-
lights, direction indicators, hazard
lights, boot lights, passenger com-
partment lights, glovebox light, warn-
ing lights, etc.);
❒ check windscreen wiper/washer op-
eration;
❒check windscreen/rear window blade
position/wear;
❒check front disk brake pad conditions
and wear;
❒check cleanness of bonnet and boot
locks and lever cleanness and lubri-
cation;

225
SAFETY
DEVICES
WARNING
LIGHTS AND
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TECHNICAL
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CORRECT USE
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AND
CONTROLS
CAR
MAINTENANCE
WARNING - Battery
The charge in the battery should be
checked at the start of winter to limit
the risk of electrolyte freezing.
This check should be carried out more
frequently if the car is used mainly for
short trips, or if it is fitted with acces-
sories that permanently absorb electric-
ity even with the ignition key removed,
especially in the case of after market ac-
cessories. If the car is used in hot cli-
mates or particularly harsh conditions
it is wise to check the level of the bat-
tery fluid (electrolyte) more frequently
than specified in the Service schedule.Car maintenance should
be entrusted to Alfa
Romeo Authorized Ser-
vices. For routine and minor
maintenance operations you
wish to carry out yourself, al-
ways make sure you have the
proper equipment, genuine Alfa
Romeo spare parts and the nec-
essary fluids; do not however
carry out these operations if
you have no experience.WARNING - Diesel filter
Topping up with diesel fuel not comply-
ing with EN590 European Norm might
make it necessary to replace the filter
more frequently than indicated in the
Service schedule.