transmission Alfa Romeo 159 2005 Owner handbook (in English)

113
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
RADIO TRANSMITTERS AND
CELLULAR TELEPHONES
Radio transceiver equipment (e.g.: e-
tacs mobile phones, HAM radio systems
and the like) shall not be used inside the
car unless a separate aerial is mounted
outside the car.
The use of these devices inside the pas-
senger compartment (without external
aerial) may cause electrical systems
equipping the car to malfunction. This
could compromise car safety in addition
to constituting a potential hazard for the
passengers.
In addition, transmission and reception
of these devices may be affected by the
shielding effect of the car body.
As concerns the use of mobile phones
(GSM, GPRS, UMTS) provided with of-
ficial EC approval, strictly comply with
the instructions given by the mobile
phone manufacturer.
ACCESSORIES
PURCHASED
BY THE OWNER
If after buying the car, you decide to in-
stall electrical accessories that require a
permanent electric supply (alarm, satel-
lite antitheft system, etc.) or accessories
that in any case burden the electric sup-
ply, contact Alfa Romeo Authorized Ser-
vices, whose qualified personnel, besides
suggesting the most suitable devices be-
longing to Lineaccessori Alfa Romeo, will
also evaluate the overall electric absorp-
tion, checking whether the car’s electric
system is able to withstand the load re-
quired, or whether it needs to be inte-
grated with a more powerful battery.
Take care when fitting
additional spoilers, al-
loy rims and non-standard
wheel caps: they might reduce
ventilation of the brakes, thus
their efficiency, during abrupt
and repeated braking, or long
downhill slopes. Make sure
that nothing (mats, etc.) gets
in the way of the pedals when
they are pushed down.
WARNING

223
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
❒sight inspect the conditions of: en-
gine, gearbox, transmission, pipes
and hoses (exhaust - fuel - brakes),
rubber parts (boots, sleeves, bushes,
etc.);
❒check battery charge;
❒visual check on various drive belt con-
ditions;
❒check and top up, if required, fluid
levels (engine coolant, brake fluid,
windscreen washer fluid, power steer-
ing fluid, battery fluid, etc);
❒ change engine oil and oil filter (petrol
versions);
❒change engine oil and oil filter, if re-
quired (diesel versions);
❒ replace pollen filter.
ADDITIONAL
CHECKS
Every 1,000 km or before long jour-
neys, check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒ tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Se-
leniaproducts, designed and produced
specifically for Alfa Romeo cars (see
table “Capacities” in section “Techni-
cal specifications”).
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of be-
low 30,000 km (for example about
15,000 km) the following Annual In-
spection Schedule is advised:
❒check tyre conditions/wear and ad-
just pressure if required (including the
spare wheel);
❒check light system operation (head-
lights, direction indicators, hazard
lights, boot lights, passenger com-
partment lights, glovebox light, warn-
ing lights, etc.);
❒ check windscreen wiper/washer op-
eration;
❒check windscreen/rear window blade
position/wear;
❒check front disk brake pad conditions
and wear;
❒check cleanness of bonnet and boot
locks and lever cleanness and lubri-
cation;

245
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
T T
E E
C C
H H
N N
I I
C C
A A
L L
S S
P P
E E
C C
I I
F F
I I
C C
A A
T T
I I
O O
N N
S S
IDENTIFICATION DATA ......................................... 246
ENGINE CODES - BODYWORK VERSIONS ............... 248
ENGINE ............................................................ 249
FUEL FEED/IGNITION ........................................ 250
TRANSMISSION ................................................ 250
BRAKES ............................................................ 251
STEERING.......................................................... 251
SUSPENSIONS................................................... 251
WHEELS ........................................................... 252
DIMENSIONS..................................................... 257
PERFORMANCE .................................................. 258
WEIGHTS .......................................................... 259
CAPACITIES........................................................ 260
FLUIDS AND LUBRICANTS .................................... 261
FUEL CONSUMPTION .......................................... 263
CO
2EMISSIONS ............................................... 264

250
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
FUEL FEED/IGNITION
1.9 JTS - 2.2 JTS - 3.2 JTS1.9 JTDM8V-1.9 JTDM16v
2.4 JTDM
Fuel feed Direct injection Direct injection, Common Rail
Modifications or repairs to the fuel feed system that are not carried out properly or do not
take the system’s technical specifications into account can cause malfunctions leading to
the risk of fire.
TRANSMISSION
Gearbox
Clutch
Drive1.9 JTS - 2.2 JTS - 1.9 JTD
M8V
1.9 JTDM16v - 2.4 JTDM
Six forward gears + reverse and
synchronisers for forward
speeds
Dry single disk
with hydraulic control
Front3.2 JTS
Six forward gears + reverse and
synchronisers for forward
speeds
Dry single disk
with hydraulic control
Four-wheel drive

262
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
Synthetic-based oil, grade SAE 75W-85
that passes API GL 4 specifications
Lubricant for hydrostatic transmissions that passes
“ATF DEXRON III” specification
Lithium-soap-based grease with molybdenum bisulphate.
Consistency NLGI 2
Lithium soap based grease. NLGI 0 consistency
Synthetic fluid FMVSS no. 116, DOT 4, ISO 4925, SAE J-1704
CUNA NC 956-01
Protective with antifreeze action, red colour based on inhibited
monoethylen glycol and organic formula,
that passes CUNA NC 956-16, ASTM D 3306 specifications
Mixture of alcohol, water and surfactants CUNA NC 956-11TUTELA CAR
MATRYX
TUTELA GI/E
TUTELA STAR 500
TUTELA
MRM ZERO
TUTELA TOP 4
PARAFLU UP
TUTELA
PROFESSIONAL
SC 35Mechanical gearbox and
differential
Power steering
CV joints
on wheel side
CV joints
on differential side
Hydraulic brake and
clutch controls
Cooling
circuits
Proportion:
50% water and
50% Paraflu UP
To be used diluted
or undiluted
Brake fluid
Windscreen/
headlight washer
fluid
Use Fluid and lubricant specifications Recommended fluids Applications
for correct car operation and lubricants
Protective agent for
radiators Lubricants and
greases
for transmission

268
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
INDEX
– understanding tyre marking .. 252
VDC system ............................ 106
Warning lights and
messages.......................... 161
Weights .................................. 259
Wheel geometry ...................... 256
Wheel rims
– understanding rim marking .... 253
Wheels
– changing ........................... 179
– technical data ..................... 252
Wheels and tyres ..................... 237
Windows (cleaning) ................. 243
Windscreen washer
– control ............................... 75
– fluid level ........................... 231
Windscreen wiper
– blades ............................... 239
– control ............................... 73
– nozzle ............................... 240 Snow chains ............................ 159
Sound system (presetting) ........ 112
Steering .................................. 251
Steering lock ........................... 21
Steering wheel (adjustment) ..... 49
Sun curtains ............................ 88
Sun visors ............................... 88
Sunroof .................................. 89
Suspensions ............................ 251
Symbols ................................. 9
Technical Specifications...... 245
Third brake light ....................... 200
Top speeds .............................. 258
Towing the car ......................... 217
Towing trailers
– installing the tow hook ........ 155
T.P.M.S. system ........................ 118
Transmission ............................ 250
Tyres
– changing ........................... 179
– inflation pressures ............... 255
– snow tyres ......................... 158
– standard tyres .................... 254