level check Alfa Romeo 159 2006 Owner handbook (in English)

223
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C C
A A
R R
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
SCHEDULED SERVICING....................................... 224
SERVICE SCHEDULE ............................................ 225
PERIODICAL CHECKS ........................................... 227
USE OF THE CAR UNDER HEAVY CONDITIONS ........ 227
CHECKING FLUID LEVELS ..................................... 228
AIR FILTER/POLLEN FILTER ................................. 236
DIESEL FUEL FILTER ........................................... 236
BATTERY ........................................................... 237
WHEELS AND TYRES........................................... 241
RUBBER HOSES ................................................. 243
WINDSCREEN WIPER ......................................... 243
BODYWORK ...................................................... 245
INTERIORS ........................................................ 247

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SCHEDULED
SERVICING
Correct maintenance is essential for en-
suring long car life under the best condi-
tions.
This is why Alfa Romeo has programmed
a series of checks and maintenance op-
erations every 30,000 km.
IMPORTANTAt 2,000 km from the
scheduled service, the display will show
a dedicated message.
It is however important to remember that
scheduled servicing does not completely
cover all the car’s requirements: also in
the initial period before 30,000 km ser-
vice coupon and later, between one
coupon and another, ordinary care is still
required such as for example routine
check and topping up the level of fluids,
tyre pressure check, etc...IMPORTANTThe Programmed Main-
tenance coupons are specified by the
Manufacturer. The failure to have them
carried out may invalidate the warranty.
Scheduled Servicing is performed by all
Alfa Romeo Authorized Services, at pre-
established times.
If during whatever service operation, in
addition to the ones programmed, the
need arises for further replacements or
repairs, these may be carried out only
with the explicit agreement of the Cus-
tomer.IMPORTANTYou are advised to con-
tact Alfa Romeo Authorized Services in
the event of any minor operating faults,
without waiting for the next service
coupon.
If your car is used frequently for towing,
the interval between one service coupon
and the other must be reduced.

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30 60 90 120 150 180
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SERVICE SCHEDULE
Thousands of km
Check tyre conditions/wear and
adjust pressure if required
Check light system operation (headlights,
direction indicators, hazard lights, boot lights, passenger
compartment lights, glovebox lights, warning lights, etc.)
Check windscreen wiper/washer operation,
adjust nozzles if required
Check windscreen/rear window blade
position/wear
Check front disk brake pad conditions and wear
and wear indicator operation
Check rear disk brake pad conditions and wear
Sight inspect the conditions of: body external parts,
underbody protection, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever cleanness
and lubrication
Check and top up, if required, fluid levels
(brakes/hydraulic clutch, power steering, windscreen washer,
battery, engine coolant, etc.)
Check and adjust handbrake lever stroke
Sight inspect accessory drive belt conditions

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CAR
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USE OF THE CAR
UNDER HEAVY
CONDITIONS
Should prevailing use of the car be un-
der one of the following specially heavy
conditions:
❒ trailer or caravan towing;
❒ dusty roads;
❒ short distances (less than 7-8 km)
and repeated with external temper-
atures below zero;
❒ frequently idling engines or long dis-
tance low speed driving (e.g.: door-
to-door deliveries) or in case of a long
term inactivity;
❒ urban routes;
carry out checks more frequently than
required on Service Schedule:
❒ check front disk brake pad conditions
and wear;
❒ check cleanness of bonnet and boot
locks and lever cleanness and lubri-
cation;
❒ sight inspect the conditions of: en-
gine, gearbox, transmission, pipes
and hoses (exhaust - fuel - brakes),
rubber parts (boots, sleeves, bushes,
etc.);
❒ check battery charge and fluid level
(electrolyte);
❒ visual check on various drive belt con-
ditions;
❒ change engine oil and oil filter, if re-
quired;
❒ check and replace pollen filter, if re-
quired;
❒ check and replace air cleaner, if re-
quired.
PERIODICAL CHECKS
Every 1,000 km or before long jour-
neys, check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒ tyre pressure and conditions.
❒ check light system operation (head-
lights, direction indicators, hazard
lights, etc.);
❒ check windscreen wiper/washer op-
eration and windscreen/rear window
blade position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Se-
leniaproducts, designed and produced
specifically for Alfa Romeo cars (see
table “Capacities” in section “Techni-
cal specifications”).

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CAR
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CHECKING
FLUID LEVELS
For refilling amounts refer to Technical
Specifications section.
1.Engine oil - 2.Battery
3.Brake fluid - 4.Windscreen washer
fluid - 5.Engine coolant -
6.Power steering fluid
fig. 1 - 1.9 JTS - 2.2 JTS versionsA0E0161m
fig. 2 - 3.2 JTS versionA0E0038m
Never smoke while
working in the engine
compartment; gas and inflam-
mable vapours may be pre-
sent, with the risk of fire.
WARNING
When topping up take
care not to confuse the
various types of fluids:
they are all incompatible with
one another and could serious-
ly damage the car.

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ENGINE OIL
Fig. 5: 1.9 JTS - 2.2 JTS versions
Fig. 6: 3.2 JTS version
Fig. 7: 1.9 JTD
M8V-
1.9 JTD
M16Vversions
Fig. 8: 2.4 JTD
MversionChecking engine oil
Check the oil level a few minutes (about
5) after the engine has stopped, with
the car parked on level ground.
Remove the dipstick Aand clean it, put it
back in completely, remove it and check
that the level is within the MINand
MAXmarks on the dipstick. The gap be-
tween the MINandMAXmarks cor-
responds to about one litre of oil.
A0E0018mfig. 5A0E0069mfig. 6
A0E0233mfig. 7
A0E0202mfig. 8

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Engine oil consumption
Max engine oil consumption is usually
400 grams every 1000 km.
When the car is new, the engine needs
to run in, therefore the engine oil con-
sumption can only be considered sta-
bilised after the first 5000 - 6000 km.
IMPORTANTThe oil consumption de-
pends on driving style and the conditions
under which the car is used.
IMPORTANTDo not add oil with
specifications other than that already
in the engine. Topping up engine oil
If the oil level is near or even below the
MINmark, add oil through the filler
neckB, until reaching the MAXmark.
Oil level shall never exceed the MAX
mark.
IMPORTANT If a routine check re-
veals that the oil level is above the
MAXmark, contact Alfa Romeo Au-
thorized Services to have the correct lev-
el restored.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
When the engine is hot,
take care when work-
ing inside the engine compart-
ment to avoid burns. Remem-
ber that when the engine is
hot, the fan may cut in: danger
of injury. Scarves, ties and
other loose clothing might be
pulled by moving parts.
WARNING
Used engine oil and fil-
ter contain harmful sub-
stances for the environ-
ment. Contact Alfa Romeo Au-
thorized Services to have the oil
and filter changed.

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CAR
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POWER STEERING FLUID
fig. 11-12
Check that the fluid level in the reservoir
is at maximum level: this operation shall
be carried out with the car on level sur-
face, engine not running and cold.
Check that the fluid level is at the MAX
mark on the reservoir or at the top mark
(maximum level) shown on the dipstick
under the reservoir cap.
A0E0027mfig. 11 1.9 JTS - 2.2 JTS - 2.4 JTDMversions
A0E0234mfig. 12 3.2 JTS -
1.9 JTDM8V- 1.9 JTDM16Vversions
If the fluid level in the reservoir is below
the specified level, top up as follows:
❒start the engine and wait until the flu-
id level in the reservoir has stabilized;
❒with the engine started, turn repeat-
edly the steering wheel fully right-
wards and leftwards;
❒top up until reaching the MAXmark
then refit the cap.IMPORTANTFor this operation it is
however recommended to always con-
tact Alfa Romeo Authorized Services.
Do not allow the pow-
er steering fluid to
touch the hot parts of the en-
gine: it is inflammable.
WARNING

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BRAKE FLUID fig. 13
Unscrew cap Aand check that the flu-
id level in the reservoir is at maximum.
Fluid level in the reservoir shall not ex-
ceed the MAXmark.
IMPORTANTFor this operation it is
however recommended to always con-
tact Alfa Romeo Authorized Services.
A0E0016mfig. 13
Make sure that the high-
ly corrosive brake fluid
does not drip onto the
paintwork. If it does, wash it off
immediately with water.From time to time, check the instrument
panel warning light
x: pressing on cap
A(with key fitted into the ignition de-
vice) the warning light shall turn on.
IMPORTANTBrake fluid absorbs
moisture. For this reason, if the car is
mainly used in areas with a high degree
of atmospheric humidity, the fluid should
be replaced at more frequent intervals
than specified in the Service schedule.

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BATTERY
The battery is of the “Limited mainte-
nance” type: under normal conditions
of use the electrolyte does not need top-
ping up with distilled water.
CHECKING THE CHARGE
The battery charge may be checked sat-
isfactorily through the indicatorA-fig.
14and acting according to the colour
the indicator shows.
Refer to the table below.
A0E0127mfig. 14
Bright white colourTop up electrolyte Contact Alfa Romeo
Authorized Services
Dark colour withoutLow charge level Charge the battery
green area in the centre(advisable to contact Alfa
Romeo Authorized Services)
Dark colour withElectrolyte level and charge No action
green area in the centresufficient
IMPORTANTThe charge in the bat-
tery should be checked at the start of
winter to limit the risk of electrolyte
freezing. This check should be carried
out more frequently if the car is used
mainly for short trips, or if it is fitted with
accessories that permanently absorb
electricity also with the ignition key re-
moved, especially in the case of after
market accessories.