transmission fluid Alfa Romeo Giulia 2016 Owner's Manual

Symbol What it means
WATER IN DIESEL FILTER (Diesel versions)
The symbol switches on constantly when driving, along to indicate the presence of water in the diesel filter.18)
DPF CLEANING (particulate trap) in progress (diesel versions with DPF only)
The symbol comes on when the ignition device is brought to ON, but it should switch off after a few seconds.
The symbol switches on constantly to indicate that the DPF system needs to eliminate the trapped pollutants (particulate)
through the regeneration process.
The symbol does not switch on during every DPF regeneration, but only when driving conditions require that the driver is notified.
To turn off the symbol, keep the vehicle in motion until the regeneration process is over. On average, the process lasts
15 minutes. Optimal conditions for completing the process are achieved by travelling at 37 mph (60 km/h) with engine speed
above 2,000 rpm.
When this symbol switches on, it does not indicate a fault and thus it should not be taken to a workshop.
IMPORTANT
18)The presence of water in the fuel system circuit may cause severe damage to the injection system and irregular engine operation. If thesymbol is displayed contact an Alfa Romeo Dealership as soon as possible to bleed the system. If the above indications come on immediately
after refuelling, water has probably been introduced into the tank: stop the engine immediately and contact an Alfa Romeo Dealership.
Symbol What it means
AUTOMATIC TRANSMISSION FLUID OVERHEATING
The symbol switches on in the case of transmission overheating, after a particularly demanding use. In this case an engine
performance limitation is carried out.
Wait for the symbol to disappear with the engine off or idling.
TOW HOOK FAILURE
The symbol switches on to report a failure of the tow hook.
Contact an Alfa Romeo Dealership as soon as possible to have the failure eliminated.
AUDIO SYSTEM FAILURE
The symbol switches on to report a failure of the audio system.
Contact an Alfa Romeo Dealership as soon as possible to have the failure eliminated.
60
KNOWING THE INSTRUMENT PANEL

WARNING
122)Never replace a fuse with another with
a higher amp rating; DANGER OF FIRE.
123)Before replacing a fuse, make sure
that the ignition device is at STOP and that
all devices are switched off and/or
disconnected.
124)Contact an Alfa Romeo Dealership if a
safety system (airbags, brakes),
transmission system (engine, gearbox) or
steering system general protection fuse
blows.
125)If a fuse blows again, contact an Alfa
Romeo Dealership.
126)If a general protective fuse
(MAXI-FUSE, MEGA-FUSE, MIDI-FUSE)
blows, contact an Alfa Romeo Dealership.
IMPORTANT
50)Never replace a fuse with metal wires or
anything else.
51)If it is necessary to wash the engine
compartment, take care not to directly hit
the fuse box and the window wiper motors
with the water jet.
TIRE REPAIR KIT
DESCRIPTION
127) 128) 129) 130) 131) 132) 133) 134) 135)
52)
3)
The Tire Repair Kit is located in the boot,
inside a specific container.
To access the Tire Repair Kit, open the
boot, lift the load platform.
The Tire Repair Kit includes also:
one tank 1 fig. 137 containing the
sealing fluid, provided with: filler tube
2 and adhesive label 3 with the writing
"Max. 50 mph (80 km/h)”, to be attached
in a position easily visible to the driver
(eg. on the dashboard) after repairing the
tyre;
compressor 4 complete with pressure
gauge and connectors;
an instruction leaflet, to refer to for
prompt and correct use of the Tire Repair
Kit and that must be then given to the
personnel dealing with the tyre treated
with sealant;
a pair of protective gloves;
some adaptors, for inflating different
elements.
IMPORTANT The sealing fluid is effective
with external temperatures of between
-40°F (-40°C) and 122°F (+50°C). The
sealing fluid has an expiry date.
INFLATION PROCEDURE
127) 128) 130) 131) 132) 133) 134) 135)
Proceed as follows:
engage the electric parking brake.
Insert the tank 1 fig. 138 containing the
sealing liquid in the proper compressor
holder, pressing down hard. Unscrew the
tyre valve cap, take out the filler hose
2 and tighten the ring nut on the tyre
valve;
13708066S0002EM
132
IN AN EMERGENCY

SCHEDULED SERVICING
Correct servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions.
For this reason, Alfa Romeo has planned
a series of checks and services at fixed
distance intervals and, for
versions/markets, where provided, at
fixed time intervals, as described in the
Scheduled Servicing Plan.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tyre pressure, etc.).
Scheduled Servicing is offered by an Alfa
Romeo Dealership according to a set
time schedule. If, during each operation,
in addition to the ones scheduled, the
need arises for further replacements or
repairs, these may be carried out with the
owner's explicit consent only.
IMPORTANT Scheduled Servicing
Coupons are required by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
It is advisable to inform the Alfa Romeo
Dealership of any small operating
irregularities without waiting for the next
service.
PERIODIC CHECKS
Every year or every600mi (1,000 km) or
before long trips check and, if necessary,
top up:
engine coolant level;
brake fluid level (if insufficient, see an
Alfa Romeo dealership as soon as
possible);
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washing/wiping
system and positioning/wear of wiper
blades.
Every1,800mi (3,000 km), check and
top up if required: engine oil level.
HEAVY USAGE OF THE CAR
If the vehicle is used under one of the
following conditions:
dusty roads;
short, repeated journeys (less than
4-5 mi (7-8 km)) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
in the event of a long period of
inactivity;
the following checks must be carried outmore often than indicated in the
Scheduled Servicing Plan:
check front and rear disc brake pad
condition and wear;
check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and rubber
elements (gaiters/sleeves/bushes, etc.);
check battery charge and battery fluid
level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change engine
oil and replace oil filter;
check and, if necessary, replace pollen
filter;
check and, if necessary, replace air
cleaner;
check and, if necessary, replace the
Bad Fuel fuel filter (where available).
142
SERVICING AND CARE

ENGINE OIL
144)
56)
The engine oil level can be seen on the
instrument panel display every time the
engine is started, or on the Connect
system display by activating on the main
menu (MENU button) the following
functions in sequence: “Apps”; “My Car”
and “Oil Level”.
The oil level can also be checked
manually.
Manual gearbox: checking oil level
2.2 JTD Engine
Have this operation performed at an Alfa
Romeo Dealership.
Engine oil consumption
57)
4)
The maximum engine oil consumption is
usually 0.55 pounds (250 grams) every
620 mi (1,000 km). When the vehicle is
new, the engine needs to be run in;
therefore the engine oil consumption can
only be considered stabilised after the
first 3,100 - 3,730 mi (5,000 -
6,000 km).
ENGINE COOLANT FLUID
145)
58)
If the level is too low, unscrew the cap of
reservoir 2 and add the fluid described in
the "Technical Specifications" chapter.
WASHER FLUID FOR WINDSCREEN/
HEADLIGHTS
146) 147)
The windscreen and headlights washer
fluid reservoir (where available) is
equipped with a telescopic filler.
If the level is too low, remove reservoir
cap 4 and lift the filler then add the fluid
described in the "Technical
Specifications" chapter.
IMPORTANT The headlight washing
system will not work if the liquid level is
low (situation indicated by the symbol on
the instrument panel display). The
windscreen washer will keep working. On
vehicles equipped with headlight
washers, Where provided, there is a
reference notch on the dipstick: ONLY
the windscreen/rear window washer
operates with the level below this
reference.
BRAKE FLUID
Check that the fluid is at the max. level. If
the liquid level in the tank is insufficient,
contact an Alfa Romeo Dealership to
have the system checked.
AUTOMATIC TRANSMISSION
ACTIVATIONSYSTEM OIL
4)
The transmission control oil level should
only be checked at an Alfa Romeo
Dealership.
USEFUL ADVICE FOR EXTENDING THE
LIFE OF YOUR BATTERY
Useful advice for extending the life of
your battery
To avoid draining your battery and make
it last longer, observe the following
instructions:
when you park the car, ensure that the
doors, tailgate and bonnet are closed
properly, to prevent any lights from
remaining on inside the passenger's
compartment;
switch off all roof lights inside the car:
the car is however equipped with a
system which switches all internal lights
off automatically;
do not keep accessories (e.g. radio,
hazard warning lights, etc.) switched on
for a long time when the engine is not
running;
before performing any operation on
the electrical system, disconnect the
negative battery cable.
If, after purchasing the car, you wish to
install electrical accessories which
require permanent electrical supply (e.g.
alarm, etc.) or accessories which
147

149)Using the battery with insufficient
fluid irreparably damages the battery and
may cause an explosion.
150)If the vehicle must remain unused for a
long time at a very low temperature, remove
the battery and take it to a warm place, to
avoid freezing.
151)When performing any operation on the
battery or near it, always protect your eyes
with special goggles.
IMPORTANT
55)Be careful not to confuse the various
types of fluids while topping up: they are not
compatible with each other! Topping up with
an unsuitable fluid could severely damage
your vehicle.
56)The oil level must never exceed the MAX
reference.
57)Do not add oil with specifications other
than those of the oil already in the engine.
58)Use a fluid of the same type as that
already present in the reservoir for any
topping up of the engine cooling system. The
fluid cannot be mixed with other types of
antifreeze fluids. In the event of topping up
with an unsuitable product, under no
circumstances start the engine and contact
an Alfa Romeo Dealership.
59)When you need to disconnect or remove
the battery, do not close the boot. In order to
avoid possible accidental closure, it is
recommended to place an obstacle (e.g. a
cloth) on the lock that would physically avoid
closure.
IMPORTANT
4)Used engine oil and oil filters contain
substances which are harmful to the
environment. To change the oil and filters, we
advise you to contact an Alfa Romeo
Dealership.
5)Used transmission fluid contains
substances that are harmful to the
environment. You are advised to contact an
Alfa Romeo Dealership for oil changes.
6)Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact an Alfa Romeo
Dealership.
BATTERY RECHARGING
IMPORTANT NOTES
152) 153)
IMPORTANT Before using the charging
device, always make sure that it is
appropriate for the installed battery,
with constant voltage (below 14.8 V) and
low amperage (maximum 15 A).
IMPORTANT Recharge the battery in a
well ventilated environment.
IMPORTANT Never charge or recharge a
frozen battery: it may explode because
of the nitrogen trapped inside the ice
crystals.
IMPORTANT At all times while charging
or recharging the battery, make sure that
any sparks or open flames are kept
sufficiently far away from the battery.
IMPORTANT Before using any devices to
charge or to maintain the charge of the
battery, carefully follow the instructions
provided with the device in order to
properly and safely connect it to the car
battery.
You can recharge the battery without
disconnecting the wires of the vehicle's
electrical system.
To reach the battery, remove the
access panel inside the boot fig. 149;
149

transmissions, automatic activation of P
(Park mode) must be disabled. You have
to switch off the engine in the following
conditions: car stopped, gear in N
(Neutral), press the starter button. The
car will remain in N (Neutral) for
15 minutes, after which P (Park) mode
will be activated.
IMPORTANT
71)In order to preserve the aesthetic
appearance of the paint abrasive products
and/or polishes should not be used for
cleaning the vehicle.
72)Avoid washing with rollers and/or
brushes in washing stations. Wash the
vehicle only by hand using neutral pH
detergents; dry it with a wet chamois leather.
Abrasive products and/or polishes should
not be used for cleaning the car. Bird
droppings must be washed off immediately
and thoroughly as the acid they contain is
particularly aggressive. Avoid (if at all
possible) parking the vehicle under trees;
remove vegetable resins immediately as,
when dried, it may only be possible to remove
them with abrasive products and/or polishes,
which is highly inadvisable as they could alter
the typical opaqueness of the paint. Do not
use pure windscreen washer fluid for
cleaning the front windscreen and rear
window; dilute it min. 50% with water. Only
use pure screen washer fluid when strictly
necessary due to outside temperature
conditions.
IMPORTANT
7)Detergents pollute the environment. Only
wash your vehicle in areas equipped to
collect and treat wastewater from this type
of activity.
155

WEIGHTS
Weights (lb / kg)2.2 JTD engine
Manual gearbox Automatic transmission
Unladen weight (with all fluids, fuel tank filled to 90% and without optional equipment) 3,029 lb (1,374 kg) 3,186 lb (1,445 kg)
Payload including the driver(*)1,248lb(566kg)1,28lb
Maximum permitted loads(**)
– front axle 1,962 lb (890 kg) 2,072 lb (940 kg)
– rear axle 2,458 lb (1,115 kg) 2,524 lb (1,145 kg)
– total 4,277 lb (1,940 kg) 4,453 lb (2,020 kg)
Towable loads 3,527 lb (1,600 kg) 3,527 lb (1,600 kg)
(*) If special equipment is fitted (trailer towing equipment, etc.) the empty weight will increase and consequently the payload will decrease in relation to the maximum permitted loads.
(**) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or on the load platform within the maximum permitted loads.
164
TECHNICAL DATA
6(575

REFUELLING
2.2 JTD engine
Fuel tank (UK gal / litres) 11.44 UK gal (52 lt)
including a reserve
of (UK gal / litres) 1.76 UK gal (8 lt)
Engine cooling system (UK gal / litres) 1.72 UK gal (7.8 lt)
Engine sump and filter (UK gal / litres) 0.79 UK gal (3.6 lt) (RWD Version) / 0.88 UK gal (4 lt) (AWD Version)
Hydraulic brake circuit (UK gal / litres) 0.20 UK gal (0.9 lt)
Windscreen washer fluid reservoir (UK gal / litres) 0.92 UK gal (4.2 lt)
Automatic transmission, 2.2 JTD 180 HP RWD engine (UK gal / litres) 2.02 UK gal (9.2 lt)
Automatic transmission, 2.2 JTD 210 HP AWD engine (UK gal / litres) 2.00 UK gal (9.1 lt)
GETRAG G217 manual gearbox (UK gal / litres) 0.31 UK gal (1.4 lt)
RDU 230-LSD differential (UK gal / litres) 0.20 UK gal (0.9 lt)
RDU 210-eLSD differential (if present) (litres) 0.31 UK gal (1.4 lt)
RDU 210/215-LSD differential (UK gal / litres) 0.24 UK gal (1.1 lt)
AWD System FAD transfer case (UK gal / litres) 0.11 UK gal (0.5 lt)
AWD System TRANSFER CASE (UK gal / litres) 0.15 UK gal (0.7 lt)
165

Use Features SpecificationOriginal fluids and
lubricantsApplications
Lubricants and greases
for drive transmissionATF synthetic lubricant 9.55550-AV5TUTELA TRANSMISSION
AS 8
Contractual Technical
Reference No. F139.I11Automatic transmission
SAE 70W API
GL-4 synthetic lubricant9.55550-MZ7TUTELA TRANSMISSION
GEARSYNTH LV
Contractual Technical
Reference No. F055.N15Manual gearbox
GETRAG G217 / 2.2 JTD
engine
SAE 75W-85 synthetic
lubricant9.55550-DA9TUTELA TRANSMISSION
LS AXLE FLUID
Contractual Technical
Reference No. F059.N15Differential
RDU 230-LSD RDU
210-eLSD RDU 210/215
-LSD / 2.2 JTD engine
SAE 75W-80 APL
GL-5 synthetic lubricant9.55550-DA10TUTELA TRANSMISSION
HYPOIDE GEAR OIL
Contractual Technical
Reference no. F060.N15AWD System FAD
transfer case
SAE 75W synthetic
lubricant9.55550-DA11TUTELA TRANSMISSION
TRANSFER CASE
Contractual Technical
Reference No. F061.N15AWD System TRANSFER
CASE
Lubricants and greases
for drive transmissionNLGI 0-1 grease for
constant velocity joints
with low friction
coefficient9.55580-GRAS IITUTELA STAR 700
Contractual Technical
Reference No. F701.C07Differential side constant
velocity joints
NLGI 1-2 molybdenum
disulphide grease for high
temperatures9.55580-GRAS IITUTELA ALL STAR
Contractual Technical
Reference No. F702.G07Wheel side constant
velocity joints
Brake fluid DOT 49.55597
MS.90039TUTELA BRAKE FLUID
EXTREME HT
Contractual Technical
Reference No. F001.N15Hydraulic brakes and
clutch controls
167

INDEX
“Alfa DNA” system............109
ABS (system)................66
Active safety systems...........66
AFS function................26
Airbag
Front airbags..............95
Side airbags...............99
Airbag (SRS supplementary
restraint system)............95
Alarm system................14
ATV (Alfa™ Active Torque
Vectoring) system...........68
Automatic dual-zone climate
control system.............30
Automatic transmission.........106
Battery..................148
Battery recharging............149
Bodywork (cleaning and
maintenance).............154
Bonnet . ...................34
Brakes
brake fluid level............147
Broken-down vehicle towing......138
BSM (Blind Spot Monitoring).......69
Carrying children safely.........83
Checking levels..............146
Child protection systems.........83
Child safety device.............16
Climate control system..........30CO2 emissions..............171
Control panel and on-board
instruments...............38
CONTROLS................177
Controls on tunnel..........177
Steering wheel control summary
table..................180
Tunnel control summary table . . .177
CONTROLS ON STEERING
WHEEL.................180
Cruise Control...............112
Daytime running lights (DRL)......25
Dimensions................163
Dipped headlights.............25
Dipped headlights
(changing a bulb)...........125
Direction indicators (changing a
bulb)...................126
Display....................40
Doors.....................14
Driving assistance systems.......69
Driving modes...............109
DTC (system)................66
Dusk sensor.................25
Electric parking brake..........103
Electric steering wheel heating.....22
Electric sunroof..............33
Electric windows..............32
Emergency starting...........134
Engine...................159engine coolant level .........147
Engine compartment..........146
Engine Immobilizer (system).......13
Engine oil
consumption . .............147
level check...............147
ESC (Electronic Stability Control)
system..................66
External lights...............24
Fluids and lubricants..........166
Fog lights (bulb replacement).....126
Forward Collision
Warning (system) . . ..........71
Front ceiling light..............28
Front fog lights . . .............25
Front light cluster with main
beam/dipped beam halogen
headlights (bulb replacement) . . .125
Front light cluster with main
beam/dipped beam Xenon gas
discharge headlights (bulb
replacement). .............127
Front seat electric heating........19
Front seats (electric adjustment)....18
Front seats (manual adjustments)....18
Fuel consumption............170
Fuel cut-off system...........137
Fuse boxes................128
Fuses (replacement)...........127
Hazard warning lights..........122