lights Alfa Romeo Giulia 2019 Service Manual

pull out the bulb-bulb holder unit from
the headlight body by turning it
anticlockwise fig. 132;
remove the bulb by sliding it off the
bulb holder
install the new bulb, making sure it is
correctly inserted in the bulb holder;
then insert the bulb, bulb holder and
connector assembly in the housing on the
headlight body and turn it clockwise,
making sure that it is locked correctly;
refit the cover by tightening the fixing
screws.
Front light cluster with main
beam/dipped beam Xenon gas
discharge headlights
To replace the bulbs of the main beam
headlights/dipped headlights contact an
Alfa Romeo Dealership
WARNING
129)Before replacing the bulb, wait for the
exhaust ducts to cool down: DANGER OF
SCALDING!
130)Modifications or repairs to the electric
system that are not carried out properly or
do not take the system technical
specifications into account can cause
malfunctions leading to the risk of fire.
131)Halogen bulbs contain pressurised gas,
in the case of breakage they may burst
causing glass fragments to be projected
outwards.
132)Only replace the light bulbs when the
engine is off and in a position that does not
interfere with traffic and lets you safely
replace them (see the description in the
“Replacement” paragraph). Also ensure that
the engine is cold, to prevent the risk of
burns.
IMPORTANT
59)Halogen bulbs must be handled holding
the metallic part only. Touching the
transparent part of the bulb with your
fingers may reduce the intensity of the
emitted light and even reduce the lifespan of
the bulb. In the event of accidental contact,
wipe the bulb with a cloth moistened with
alcohol and let the bulb dry.
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145

142)Repairs are not possible in the case of
damage to the wheel rim (bad groove
distortion causing air loss). Do not remove
foreign bodies (screws or nails) from the
tyre.
143)Never operate the compressor for
longer than 20 consecutive minutes. Risk of
overheating. The Tire Repair Kit is not
suitable for definitive repairs, so the
repaired tyres may only be used temporarily.
144)As required by current regulations, the
information on chemical substances for the
protection of human health and the
environment and on the safe use of the
sealing fluid are on the packaging label.
Compliance with the indications on the label
is an essential condition to ensure the safety
and the effectiveness of the product.
Remember to carefully read the label before
use; the user of the product is responsible
for any damages caused by improper use.
The sealing fluid has an expiry date. Replace
the bottle if the sealant has expired.
145)If the pressure falls below 1.8 bar, do
not drive any further: the Tire Repair Kit
cannot guarantee proper seal because the
tyre is too damaged. Contact an Alfa Romeo
Dealership.
146)The Tire Repair Kit provide a
temporary repair, therefore the tyre must be
examined and repaired by a specialist as
soon as possible. The sealant is suitable for
use at temperatures in the range from −40°C
to +50°C.147)Indicate the presence of the stationary
car in accordance with current regulations:
hazard warning lights, warning triangle, etc.
Those on board should get out of the vehicle
and wait for the wheel to be repaired away
from the threat posed by the traffic. If
parked on a slope or rough surface, chock
the wheels with wedges or other suitable
devices (for the correct procedure for
parking the car safely, refer to the "Parking"
paragraph in the "Starting and driving"
chapter).
IMPORTANT
62)In the event of a puncture caused by
foreign bodies, the kit may be used to repair
tyres showing damage on the tyre tread up
to max. 6mm diameter.
IMPORTANT
3)Dispose of the bottle and the sealant
liquid properly. Have them disposed of in
compliance with national and local
regulations.
RUN FLAT TYRES
(where provided)
148) 149) 150)
"Run Flat" tyres allow you to maintain
control of the car after a puncture and to
continue driving safely for about 50 mi
(80 km) at a maximum speed of 50 mph
(80 km/h).
The reinforced tyre wall retains its shape
and supports the weight of the car in the
event of pressure loss.
Cars equipped with Run Flat tyres are
NOT provided with Tire Repair Kits. For
repair, contact an Alfa Romeo Dealership
as soon as possible.
WARNING
148)Do not exceed the maximum distance
or speed (80 km - 80 km/h) in the event of
pressure loss-puncture.
149)A pressure loss alters the driving
behaviour of the car, for example, causing
less directional stability when braking,
longer braking distances and altered
steering geometry. Therefore, adjust your
driving style to avoid sudden turns or
obstacles such as pavements and potholes.
150)Do not exceed 60 km/h when driving
with an especially heavy trailer.
153

SCHEDULED SERVICING
Correct servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions.
For this reason, Alfa Romeo has planned
a series of checks and maintenance
operations at fixed distance intervals
and, for versions/markets, where
provided, at fixed time intervals, as
described in the Service Schedule.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tyre pressure, etc.).
Scheduled Servicing is offered by an Alfa
Romeo Dealership according to a set
time schedule. If, during each operation,
in addition to the ones scheduled, the
need arises for further replacements or
repairs, these may be carried out with the
owner's explicit consent only.
IMPORTANT Scheduled Servicing
operations are required by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
It is advisable to inform the Alfa Romeo
Dealership of any small operating
irregularities without waiting for the next
service.
REGULAR CHECKS
Every year or620miles (1,000km) or
before long journeys, check and top up, if
necessary:
engine coolant level;
brake fluid level (if insufficient, see an
Alfa Romeo dealership as soon as
possible);
low AdBlue diesel emissions additive
(UREA) level warning (2.2 JTD versions
only);
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights,
direction
indicators,
hazard

warning
lights,
etc.);
operation
of
screen
washing/wiping

system
and
positioning/wear
of
wiper

blades.
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DEMANDING
USE
OF
THE
CAR
If
the
vehicle
is
used
in
one
of
the

following
conditions:







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4-5
miles
(7-8
km))
at
sub-zero
outside

temperatures;
engine
often
idling
or
driving
long

distances
at
low
speeds
or
long
periods

of
inactivity;
in
the
event
of
a
long
period
of

inactivity;
the following checks must be carried out
more often than indicated in the
Scheduled Servicing Plan:
check front and rear disc brake pad
condition and wear;
check cleanliness of bonnet and
tailgate locks, cleanliness and lubrication
of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and rubber
elements (gaiters/sleeves/bushes, etc.);
check battery charge and battery fluid
level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change engine
oil and replace oil filter;
check and, if necessary, replace pollen
filter;
check and, if necessary, replace air
cleaner;
check and, if necessary, replace the
Bad Fuel filter (where provided).
160
SERVICING AND CARE

SERVICE SCHEDULE (2.0 T4 MAir petrol engine versions)
IMPORTANT Once you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining the
frequency indicated in the plan by marking each operation with a dot or dedicated note. Warning: simply restarting the maintenance
from the start of the plan may cause the allowed interval to be exceeded for some operations!
Thousands of miles9 18273645546372 8190
Years12345678 910
Check battery charge status with the proper instrument●●●●●●●●●●
Check tyre condition/wear and adjust pressure, if necessary.
Check quick tyre repair kit recharge conditions/expiry date
(if provided)
●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel warning
lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels(1)●●●●●●●●●●
Check exhaust emissions●●●●●●●●●●
Check the supply/engine control and emissions systems
operation using the diagnosis equipment●●●●●●●●●●
Check engine oil decay using the diagnosis equipment(2)●●●●●●●●●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
(2) If the engine oil quality detected by the vehicle diagnostics is lower than 20%, it is advisable to replace the engine oil and engine filter in order to avoid another service
operation after a short time.
161
Thousands ofkilometres15 30 45 60 75 90 105 120135150

SCHEDULED SERVICING PLAN (2.2 JTD diesel engine versions)
IMPORTANT Once you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining the
frequency indicated in the plan by marking each operation with a dot or dedicated note. Warning: simply restarting the maintenance
from the start of the plan may cause the allowed interval to be exceeded for some operations!
Thousands of miles12 24 36 48 60 72 84 96 108 120
Years12345678910
Check battery charge status with the proper instrument●●●●●●●●●●
Check tyre condition/wear and adjust pressure, if necessary.
Check quick tyre repair kit recharge conditions/expiry date
(where provided)
●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel warning
lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels in engine
compartment (engine coolant, hydraulic clutch/brakes,
windscreen washer, battery, etc.)(1) (2)
●●●●●●●●●●
Check exhaust emissions●●●●●●●●●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
(2) The consumption of AdBlue (UREA) emission control additive depends on the conditions of the use of the car and is indicated by means of the symbol anda specific
message on the instrument panel display.
164
SERVICING AND CARE
Thousands ofkilometres20 40 60 80 100 120 140 160 180200

ENGINE COMPARTMENT
CHECKING LEVELS
156) 157)
65)
Versions - 2.0 T4 MAir engine, fig. 151
1. Engine oil filler 2. Primary engine cooling reservoir plug 3. Brake fluid reservoir cap access cover 4. Windscreen/headlights
washer fluid reservoir cap 5. Secondary engine cooling reservoir plug
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Versions - 2.0 T4 MAir engine right-hand drive, fig. 152
1. Engine oil filler 2. Brake fluid reservoir cap access cover 3. Primary engine cooling reservoir plug 4. Windscreen/headlights
washer fluid reservoir cap 5. Secondary engine cooling reservoir plug
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SERVICING AND CARE

Diesel versions - 2.2 JTD engine,fig. 153
1. Engine oil filler 2. Engine coolant reservoir cap 3. Brake fluid reservoir cap access cover 4. Windscreen/headlights washer
fluid reservoir cap 5. Secondary engine cooling reservoir plug
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169

ENGINE OIL
158)66)
IMPORTANT
It
is
advisable
to
check
the

oil
level
indication
before
long
journeys.
The
engine
oil
level
can
be
seen
on
the

instrument
panel
display
every
time
the

engine
is
started,
or
on
the
Connect

system
display
by
activating
on
the
main

menu
(MENU
button)
the
following

functions
in
sequence:
“Apps”;
“Car

Status”
and
“Oil
Level”.
Check
on
the
display
using
the
6
notches

that
the
oil
level
is
between
MIN
and

MAX
level:
1
notch
MIN
level,
6
notches

MAX
level.
If
the
oil
level
indication

reaches
the
first
red
mark,
add
oil

through
the
filler
1,
considering
that
each

notch
shown
on
the
display
corresponds

to
approximately:
2.0
T4
MAir
engine
0.055
UK
gal

(250
ml).
2.2
JTD
Engine







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67)
IMPORTANT
Make
sure
not
to
add
too

much
engine
oil
when
topping
up.
Engine

oil
in
excess
may
damage
the
engine.

Have
the
car
checked.
Never
exceed
the

MAX
level
when
topping
up
engine
oil.
It
is advisable to check the oil level in
intermediate steps on the display.
IMPORTANT The oil level is not refreshed
immediately on the display after topping
up. Consequently, wait for the oil level to
be refreshed on the display following to
procedure shown below.
Top-up and oil level indication update
on display
If a top-up is needed, proceed as follows
to ensure correct indication of the oil
level on the display:
2.0 T4 MAir engine
with the vehicle level, run the engine
for approximately 5 minutes
(temperature higher than 176°F (80°C)
and then stop the engine;
start the engine again and idle it for
about 2 minutes.
2.2 JTD Engine
with the car level, run the engine until
the second oil temperature notch lights
up on the display on the instrument panel,
then stop the engine;
wait for at least 3 minutes, turn the
ignition switch to ON without starting the
engine and wait for 20 seconds.
IMPORTANT If the indication is not
correct after the procedure, contact an
Alfa Romeo Dealership.IMPORTANT The oil dipstick in the engine
compartment, on versions with 2.2 JTD
engine, must be used ONLY if the oil level
sensor is faulty. The latter condition is
indicated by the
symbol which will
appear on the instrument panel.
The manual engine oil level checking
procedure must be carried out, when
necessary, on a cold engine only.
Never attempt to carry out the manual
engine oil checking procedure (using the
dipstick) with the engine hot. Contact
with the surrounding hot engine parts
could cause burns.
This operation is permitted only for the
time actually needed to restore correct
operation of the oil level sensor at an Alfa
Romeo dealership.
Engine oil consumption
68)
4)
The maximum engine oil consumption is
usually 0.88 lb (400 grams every
620 miles (1000 km). When the car is
new, the engine needs to be run in,
therefore the engine oil consumption can
only be considered stabilised after the
first 3100 - 3700 miles (5000 -
6000 km).
170
SERVICING AND CARE

ENGINE COOLANT FLUID
159)
69)
If the level is too low, unscrew the
reservoir cap and add the fluid described
in the "Technical Specifications" chapter.
On the 2.0 T4 MAir engine version with
right-hand drive, remove the shield 6
fig. 154 to check the fluid level in the
primary reservoir. To do this, release the
fixing clip 7 and lift upwards.
WASHER FLUID FOR WINDSCREEN/
HEADLIGHTS
160) 161)
The windscreen and headlights washer
fluid reservoir (where provided) is
equipped with a telescopic filler. If the
level is too low, lift the reservoir cap 4
fig. 155 upwards and then lift the filler,
as shown in the figure, and add the fluiddescribed in the "Technical
Specifications" chapter. After having
topped up the fluid, arrange the filler
correctly and then press on the cap until
you hear it click.
IMPORTANT With a low fluid level
(indicated by the dedicated symbol
appearing on the instrument panel
display), the headlight washer system
does not work, even though the screen
washers continue to work.BRAKE FLUID
Check that the fluid is at the max. level. If
the liquid level in the tank is insufficient,
contact an Alfa Romeo Dealership to
have the system checked.
AUTOMATIC TRANSMISSION
ACTIVATIONSYSTEM OIL
5)
The transmission control oil level should
only be checked at an Alfa Romeo
Dealership.
BATTERY
162) 163) 164) 165)
70)
6)
The battery does not require the
electrolyte to be topped up with distilled
water. A periodic check carried out at an
Alfa Romeo Dealership is, however,
necessary to check efficiency.
Follow the battery manufacturer's
instructions for maintenance.
Useful advice for extending the life of
your battery
To avoid draining your battery and make
it last longer, observe the following
instructions:
when you park the car, ensure that the
doors, tailgate and bonnet are closed
properly, to prevent any lights from
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