ESP Alfa Romeo Stelvio 2019 Service Manual

ENGINE OIL
167)64)
IMPORTANT
It
is
advisable
to
check
the

oil
level
indication
before
long
journeys.
The
engine
oil
level
can
be
seen
on
the

instrument
panel
display
every
time
the

engine
is
started,
or
on
the
Connect

system
display
by
activating
on
the
main

menu
(MENU
button)
the
following

functions
in
sequence:
“Apps”;
“Car

Status”
and
“Oil
Level”.
Check
on
the
display
using
the
6
notches

that
the
oil
level
is
between
MIN
and

MAX
level:
1
notch
MIN
level,
6
notches

MAX
level.
If
the
oil
level
indication

reaches
the
first
red
mark,
add
oil

through
the
filler
1,
considering
that
each

notch
shown
on
the
display
corresponds

to
approximately:
2.0
T4
MAir
engine
0.055
UK
gal

(250
ml).
2.2
JTD
Engine







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65)
IMPORTANT Make sure not to add too
much engine oil when topping up. Engine
oil in excess may damage the engine.
Have the car checked. Never exceed the
MAX level when topping up engine oil. It
is advisable to check the oil level inintermediate steps on the display. Use
the oil dipstick on the Quadrifoglio
version.
IMPORTANT The oil level is not refreshed
immediately on the display after topping
up. Consequently, wait for the oil level to
be refreshed on the display following to
procedure shown below.
Oil level indication update on display
If a top-up is needed, proceed as follows
to ensure correct indication of the oil
level on the display:
2.0 T4 MAir engine
Proceed as follows:
with the car level, run the engine for
approximately 5 minutes (temperature
higher than 176°F (80°C)) and then stop
the engine;
start the engine again and idle it for
about 2 minutes.
2.2 JTD Engine
Proceed as follows:
with the car level, run the engine until
the second oil temperature notch lights
up on the display on the instrument panel,
then stop the engine;
wait for at least 3 minutes, turn the
ignition switch in ON position without
starting the engine and wait for
20 seconds.
IMPORTANT If the indication is not
correct after the procedure, contact an
Alfa Romeo Dealership.
IMPORTANT The oil dipstick in the engine
compartment, on versions with 2.2 JTD
engine, must be used ONLY if the oil level
sensor is faulty. The latter condition is
indicated by the
symbol which will
appear on the instrument panel.
The manual engine oil level checking
procedure must be carried out, when
necessary, on a cold engine only.
Never attempt to carry out the manual
engine oil checking procedure (using the
dipstick) with the engine hot. Contact
with the surrounding hot engine parts
could cause burns.
This operation is permitted only for the
time actually needed to restore correct
operation of the oil level sensor at an Alfa
Romeo dealership.
Engine oil consumption
66)
4)
The maximum engine oil consumption is
usually 0.88 lb (400 grams every
620 miles (1000 km). When the car is
new, the engine needs to be run in,
therefore the engine oil consumption can
only be considered stabilised after the
181
first 3100 - 3700 miles(5,000–6,000 km).

do not keep accessories (e.g. Connect
system, hazard warning lights, etc.)
switched on for a long time when the
engine is not running;
before performing any operation on
the electrical system, disconnect the
cable from the negative battery terminal.
If, after purchasing the car, you wish to
install electrical accessories which
require permanent electrical supply (e.g.
alarm, etc.) or accessories which
influence the electrical supply
requirements, contact an Alfa Romeo
Dealership, whose qualified staff will
evaluate the overall electrical
consumption.
IMPORTANT If the battery was
disconnected, do not start the engine
immediately after reconnecting the
terminals, but press the start button,
without operating the pedals, to turn on
the instrument panel and then start the
engine.
IMPORTANT If the charge level remains
under 50% for a long time, the battery is
damaged by sulphation, reducing its
capacity and efficiency at start-up. The
battery is also more prone to the risk of
freezing (already at 14 °F / -10°C).
Replacing the battery
If necessary, replace the battery with
another original battery with the samespecifications. Follow the battery
Manufacturer’s instructions for
maintenance.
WARNING
165)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of fire.
166)Be very careful when working in the
engine compartment when the engine is hot:
you may get burned. Do not get too close to
the radiator cooling fan: the electric fan may
start; danger of injury. Scarves, ties and
other loose clothing might be pulled by
moving parts.
167)If the engine oil is being topped up, wait
for the engine to cool down before loosening
the filler cap, particularly for vehicles with
aluminium cap (where provided). WARNING:
risk of burns!
168)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine is
hot: you risk scalding yourself.
169)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Repeated operation of
the system without fluid could damage or
cause rapid deterioration of some system
components.
170)Some commercial additives for
windscreen washer fluid are flammable. The
engine compartment contains hot
components which may start a fire.171)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
172)Using the battery with insufficient
fluid irreparably damages the battery and
may cause an explosion.
173)If the vehicle must remain unused for a
long time at a very low temperature, remove
the battery and take it to a warm place, to
avoid freezing.
174)When performing any operation on the
battery or near it, always protect your eyes
with special goggles.
IMPORTANT
63)Be careful not to confuse the various
types of fluids while topping up: they are not
compatible with each other! Topping up with
an unsuitable fluid could severely damage
your vehicle.
64)The oil level must never exceed the MAX
mark.
65)If the MAX mark is exceeded (last notch
on the right turns red) after the top-up, go to
an Alfa Romeo Dealership as soon as
possible to have the oil in excess removed.
66)Do not add oil with specifications other
than those of the oil already in the engine.
67)Use a fluid of the same type as that
already present in the reservoir for any
topping up of the engine cooling system. The
fluid cannot be mixed with other types of
antifreeze fluids. In the event of topping up
with an unsuitable product, under no
circumstances start the engine and contact
an Alfa Romeo Dealership.
183

69)The vehicle is equipped with fluids which
are optimised or protecting its performance
and life and extending service intervals. Do
not use chemicals for washing these
components since they may damage the
engine, the transmission or the climate
control system. This damage is not covered
by the vehicle’s warranty. If any component
needs to be washed due to malfunctioning,
use only the specific liquid for that
procedure.
70)An excessive or insufficient amount of
oil inside the base is extremely damaging to
the engine. Make sure it is always at an
adequate level.
71)Vehicles equipped with catalytic
converter must be fuelled only with unleaded
petrol. Leaded petrol would permanently
damage the catalytic converter and
eliminate its ability to reduce polluting
emissions, seriously compromising the
engine performance, which would be
irreparably damaged. If the engine does not
work correctly, especially if it starts
irregularly or if there is a reduction of its
performance, immediately go to an Alfa
Romeo Dealership. Prolonged and faulty
operation of the engine may cause
overheating of the converter and, as a
consequence, possible damage to the
converter and the vehicle.
72)Using a gearbox fluid different from that
approved may compromise gearshifting
quality and/or cause vibration of the
gearbox itself.73)It is recommended to have the vehicle
serviced by an Alfa Romeo Dealership. When
carrying out normal periodic operations and
small servicing interventions personally on
the vehicle, it is recommended to use
suitable equipment, genuine spare parts and
the necessary fluids. Do not carry out any
interventions if you don't have the necessary
experience.
74)Always require the use of only
compressor coolants and lubricants
approved and suitable for the specific air
conditioning system fitted on the vehicle.
Some non-approved coolants are flammable
and may explode, with the risk of injuries. The
use of non-approved coolants or lubricants
may adversely affect system efficiency,
leading to expensive repairs.
75)The air conditioner system contains
coolant under high pressure: to avoid injuries
to people or damage to the system, any
coolant addition or repair that requires to
disconnect the cables must be carried out by
an Alfa Romeo Dealership.LIFTING THE VEHICLE
If the car needs to be jacked up, go to an
Alfa Romeo Dealership which is equipped
with shop jacks and jack arms.
The vehicle lifting points are marked on
the side skirts with the
symbols (see
fig. 182 ).
18209056V0001EM
187

ENGINE
2.0 T4 MAir200 HP 280 HP
CycleOtto
Otto
Number and position of cylinders 4 in line 4 in line
Piston bore and stroke (mm) 84 / 90 84 / 90
Total displacement (cm³) 1995 1995
Compression ratio 10 ± 0.35 10 ± 0.35
Maximum power (ECE) (kW) 148 206
Maximum power (ECE) (HP) 200 280
Corresponding engine speed (rpm) 4500 5250
Maximum torque (ECE) (Nm) 330 400
Maximum torque (ECE) (kgm) 33.6 40.8
Corresponding engine speed (rpm) 1750 2250
Spark plugsNGK ILZKR7G
FuelUnleaded petrol with R.O.N. no lower than 91
(EN228 specifications)
193

2.2 JTD 150 HP(*)160 HP 180 HP(*)190 HP 210 HP
Cycle Diesel Diesel Diesel Diesel Diesel
Number
and position of cylinders 4 in line 4 in line 4 in line 4 in line 4 in line
Piston bore and stroke (mm) 83 / 99 83 / 99 83 / 99 83 / 99 83 / 99
Total displacement (cm³) 2143 2143 2143 2143 2143
Compression ratio 15.5 ± 0.4 15.5 ± 0.4 15.5 ± 0.4 15.5 ± 0.4 15.5 ± 0.4
Maximum power (ECE) (kW) 110 118 132 140 154
Maximum power (ECE) (HP) 150 160 180 190 210
Corresponding engine speed (rpm) 4000 3750 3750 3500 3500
Maximum torque (ECE) (Nm) 450 450 450 450 470
Maximum torque (ECE) (kgm) 45.9 45.9 45.9 45.9 47.9
Corresponding engine speed (rpm) 1750 1750 1750 1750 1750
Fuel Automotive diesel fuel (EN590 and EN16734 specifications)
(*) For versions/markets where specified
194
TECHNICAL DATA

SNOW CHAINS
79)
Rear Wheel Drive and All-wheel drive versions
It is possible to fit 0.5 in (13 mm) chains on all the tyres except for R20.
Important notes
The use of snow chains should be in compliance with local regulations of each country. In certain countries, tyres marked with code
M+S (Mud and Snow) are considered as winter equipment; therefore their use is equivalent to that of the snow chains.
IMPORTANT The snow chains may be applied only to the rear wheel tyres. Installing them on the rear wheel tyres could damage the
suspension and transmission.
Check the tension of the snow chains after the first few metres have been driven.
IMPORTANT Using snow chains with tyres with non-original dimensions may damage the vehicle.
IMPORTANT Using different size or type (M+S, snow, etc.) tyres between front and rear axle may adversely affect car driveability,
with the risk of losing control of the car and resulting accidents.
WARNING
183)If winter tyres with a lower speed rating than that indicated in the Registration Document are used, do not exceed the maximum speed
corresponding to the speed rating of the tyres used.
IMPORTANT
79)Keep your speed down when snow chains are fitted; do not exceed 50 km/h. Avoid potholes, do not drive over steps or sidewalks and do not
drive long distances over roads without snow, to avoid damaging both your vehicle and the road surface.
198
TECHNICAL DATA

DIMENSIONS
Dimensions are expressed in inches/mm and refer to the car equipped with its original tyres. Height is measured with an unladen
vehicle, with the driver.
AB C D E F GHI
33.9 / 861110.94
/
281839.68 / 1008184.5 /
468765.78 / 1671(*)65.6 / 1666(**)63.5 / 161365.08 /
165385.16 /
216374.9 /
1903
(*) AWD versions
(**) RWD versions
Small variations with respect to the reported values are possible depending on the dimensions of the rims.
18610106V0001EM
199

WEIGHTS
Weights (lb / kg)2.0 T4 MAir
200 HP 280 HP
Unladen weight (with all fluids, fuel tank filled to 90% and without optional equipment) 3660 / 1660 3660 / 1660
Payload including the driver
(*)1411 / 640 1411 / 640
Maximum permitted loads
(**)
– front axle2359 / 1070 2359 / 1070
– rear axle2910 / 1320 2910 / 1320
– total5070 / 2300 5070 / 2300
Maximum combined load (permitted maximum load + towable weight trailer with brakes)
(***)8580 / 3900 10120 / 4600
Towable loads
– braked trailer3520 / 1600 5070 / 2300
– trailer without brakes1653 / 750 1653 / 750
Maximum load on roof165 / 75 165 / 75
Maximum load on tow hitch (trailer with brakes) 141 / 64 209 / 95
(*) If special equipment is fitted (trailer towing equipment, etc.) the empty weight will increase and consequently the payload will decrease in relation to the maximum
permitted loads.
(**) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or on the load platform within the maximum permitted loads.
(***) Never exceed the maximum combined vehicle load value: the maximum towable load is only allowed if it does not exceed the maximum combined vehicleload.
200
TECHNICAL DATA

Weights (lb / kg)2.2 JTD
160 HP/ 190 HP
RWD190 HP / 210 HP
AW D
Unladen weight (with all fluids, fuel tank filled to 90% and without optional equipment) 3652 / 1604 3839 / 1745
Payload including the driver
(*)1474 / 670 1463 / 665
Maximum permitted loads
(**)
– front axle2288 / 1040 2398 / 1090
– rear axle2888 / 1310 2948 / 1340
– total5126 / 2330 5302 / 2410
Maximum combined load (permitted maximum load + towable weight trailer with brakes)
(***)8646 / 3930 10362 / 4710
Towable loads
– braked trailer3527 / 1600 5137 / 2330
– trailer without brakes1653 / 750 1653 / 750
Maximum load on roof165 / 75 165 / 75
Maximum load on tow hitch (trailer with brakes) 141 / 64 209 / 95
(*) If special equipment is fitted (trailer towing equipment, etc.) the empty weight will increase and consequently the payload will decrease in relation to the maximum
permitted loads.
(**) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or on the load platform within the maximum permitted loads.
(***) Never exceed the maximum combined vehicle load value: the maximum towable load is only allowed if it does not exceed the maximum combined vehicleload.
201

2.0 T4 MAir 2.2 JTDPrescribed fuels and original
lubricants
AWD System FAD transfer case
(UK gal / litres)0.11 / 0.5 0.11 / 0.5TUTELA TRANSMISSION
HYPOIDE GEAR OIL
AWD System TRANSFER CASE
(UK gal / litres)0.15 / 0.7 0.15 / 0.7TUTELA TRANSMISSION
TRANSFER CASE
IMPORTANT
80)Only use AdBlue®(UREA) compliant with DIN 70 070 and ISO 22241-1. Other fluids may cause damage to the system: also exhaust emissions
would no longer comply with the law.
81)The distribution companies are responsible for the compliance of their product. Observe the precautions of storage and maintenance, in order
to preserve the initial qualities. The manufacturer will not recognise any guarantee in case of malfunctions and damage caused to the car due to
the use of AdBlue
®not in accordance with regulations.
204
TECHNICAL DATA