battery ALFA ROMEO STELVIO 2022 Service Manual
[x] Cancel search | Manufacturer: ALFA ROMEO, Model Year: 2022, Model line: STELVIO, Model: ALFA ROMEO STELVIO 2022Pages: 256, PDF Size: 10.17 MB
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191
Correct servicing permits the performance of the
vehicle to be maintained over time, as well as
limited running costs and safeguarding the
efficiency of the safety systems.
SCHEDULED SERVICING
Correct servicing is crucial for guaranteeing a
long life for the vehicle under the best conditions.
For this reason, Alfa Romeo has planned a series
of checks and services for your vehicle at fixed
intervals based on distance and time, as
described in the Scheduled Servicing Plan.
Before each service, it is always necessary to
carefully follow the instructions in the Scheduled
Servicing Plan (e.g. periodically check level of
fluids, tire pressure, etc.).
Scheduled Servicing is offered by an authorized
dealer according to a set time schedule. If, during
each operation, in addition to the ones
scheduled, the need arises for further
replacements or repairs, these may be carried
out with the owner’s explicit consent only.
NOTE:
Scheduled Servicing intervals are required by the
manufacturer. Failure to have them carried out
may invalidate the New Vehicle Limited Warranty.
You are advised to inform an authorized dealer of
any small operating irregularities without waiting
for the next service.
PERIODIC CHECKS
Every month or every 620 miles (1,000 km) or
before long trips check and, if necessary, top off:
Engine coolant level.
Brake fluid level (if insufficient, see an
authorized dealer as soon as possible).
Windshield washer fluid level.
Tire inflation pressure and condition.
Operation of lighting system (headlights,
direction indicators, hazard warning lights,
etc.).
Operation of windshield washing/wiping
system and positioning/wear of wiper blades.
Inspect the CV/Universal joints.
Oil consumption of the engine depends on
conditions and driving style. For this reason, the
engine oil level must be checked every
1,860 miles (3,000 km), and top off if necessary;
for further information
Ú
page 197.
HEAVY USAGE OF THE VEHICLE
If the vehicle is used under one of the following
conditions:
Dusty roads.
Short, repeated journeys less than 4 miles
(7 km) at sub-zero outside temperatures.
Engine often idling or driving long distances at
low speeds or long periods of inactivity.
In the event of a long period of inactivity. The following checks must be carried out more
often than indicated in the Scheduled Servicing
Plan:
Check cleanliness of hood and liftgate locks,
cleanliness and lubrication of linkage.
Visually inspect conditions of: engine,
transmission, pipes and hoses (exhaust/fuel
system/brakes) and rubber elements
(sleeves/bushes, etc.).
Check battery charge and battery fluid level
(electrolyte).
Visually inspect conditions of the accessory
drive belts.
Check and, if necessary, change engine oil and
replace oil filter.
Check and, if necessary, replace cabin air
filter.
Check and, if necessary, replace air cleaner.
Severe Duty All Models
Change engine oil at 4,000 miles (6,500 km) if the vehicle is operated in a dusty and off-road
environment or is operated predominately at idle
or only very low engine RPM. This type of vehicle
use is considered Severe Duty.
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MAINTENANCE PLAN — 2.0L ENGINE
Thousands of miles102030405060708090100110120130140150
Years123456789101112131415
Thousands of kilometers163248648096112128144160176192208224240
Change engine oil and replace oil filter.1
SOS backup battery replacement. (if equipped).2●●●
Check battery charge status with the proper instrument.
●●●●●●●●●●●●●●●
Check tire condition/wear and adjust pressure, if
necessary. Check the tire service kit recharge condition and
expiration date.
●●●●●●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, deck lid, passenger
compartment, glove compartment, instrument panel
warning lights, etc.).
●●●●●●●●●●●●●●●
Check and, if necessary, top up fluid levels.
3●●●●●●●●●●●●●●●
Check engine control system operation (via diagnostic tool)
and engine oil degradation (if equipped).
4●●●●●●●●●●●●●●●
Visually inspect conditions of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (sleeves, bushes, etc.).
●●●●●●●
Check position/wear of front windshield wiper blade.●●●●●●●●
Check operation of the windshield wiper/washer system
and adjust nozzles, if necessary.
●●●●●●●●
Check cleanliness of hood and luggage compartment locks,
cleanliness and lubrication of linkage.
●●●●●●●
Visually inspect conditions and wear of front/rear disc brake
pads and operation of pad wear indicators.●●●●●●●●●●●●●●●
22_GU_OM_EN_USC_t.book Page 192
SERVICING AND MAINTENANCE
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(o) Recommended operations
(●) Mandatory operations
Visually inspect the condition and tensioning of the
accessory drive belt(s).●●●●●●●●●●●●
Change engine coolant.
●
Replace transfer case oil (AWD models only).
●
Replace accessory drive belt(s).●
Replace air cleaner cartridge.
5●●●●●
Replace the additional fuel filter (if equipped).
●●●●●●●●●●●●●●●
Change the brake fluid.
6
Replace the passenger compartment cleaner.5o●o●o●o●o●o●o●o
Spark plug replacement.
7
1. The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signaled by the warning light or message in the instrument panel. In all cases, never exceed 1 year/10,000 miles (16,000 km).
2. The SOS backup battery must be replaced every five years, regardless of mileage.
3. Top up using the fluids indicated, only after checking that the system is intact
Ú
page 242.
4. If oil degradation ratio (data collectible from diagnostic device) is more than 80% (oil quality less than 20%), engine oil and filter replacement is recommended.
5. If the vehicle is used in dusty areas, this cleaner filter must be replaced every 10,000 miles (16,000 km). 6. The brake fluid replacement has to be done every two years, regardless of the mileage.
7. The spark plug change interval is 60,000 miles for NAFTA market or 60,000 km outside NAFTA. Yearly intervals do not apply.
Thousands of miles102030405060708090100110120130140150
Years123456789101112131415
Thousands of kilometers163248648096112128144160176192208224240
WARNING!
You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you
have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your vehicle could result in a component malfunction and affect vehicle handling and performance. This could
cause an accident.
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SERVICING AND MAINTENANCE
194
MAINTENANCE PLAN — 2.9L ENGINE
Thousands of miles102030405060708090100110120130140150
Years123456789101112131415
Thousands of kilometers163248648096112128144160176192208224240
SOS backup battery replacement (if equipped).1●●●
Check battery charge status with the proper instrument.
●●●●●●●●●●●●●●●
Check tire condition/wear and adjust pressure, if
necessary. Check the tire repair kit recharge condition and
expiration date.
●●●●●●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, trunk lid, passenger
compartment, glove compartment, instrument panel
warning lights, etc.).
●●●●●●●●●●●●●●●
Check and, if necessary, top up fluid levels.
2●●●●●●●●●●●●●●●
Check engine control system operation (via diagnostic tool).
●●●●●●●●●●●●●●●
Visually inspect conditions of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (sleeves, bushes, etc.).
●●●●●●●
Check position/wear of front windshield wiper blade.●●●●●●●●
Check operation of the windshield wiper/washer system
and adjust nozzles, if necessary.
●●●●●●●●
Check cleanliness of hood and luggage compartment locks,
cleanliness and lubrication of linkage.
●●●●●●●
Visually inspect conditions and wear of front/rear disc brake
pads and operation of pad wear indicators.●●●●●●●●●●●●●●●
Inspect the CV/Universal joints.
●●●●●●●●●●●●●●●
Visually inspect the brake discs surface and edge.
●●●●●●●●●●●●●●●
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Brake pads/brake discs replacement.
3
Visually inspect the condition and tensioning of the
accessory drive belt(s).●●●●●●●●●●●●
Change engine coolant.
●
Change engine oil and replace oil filter.
●●●●●●●●●●●●●●●
Replace transfer case oil (AWD models only).
●
Replace accessory drive belt/s.4
Replace air cleaner cartridge.5●●●●●●●
Replace the additional fuel filter (if equipped).●●●●●●●●●●●●●●●
Change the brake fluid.
6
Replace the cabin air filter.5o●o●o●o●o●o●o●o
Spark plug replacement.
7●●●●●
1. The SOS backup battery must be replaced every five years, regardless of mileage.
2. Top off using the fluids indicated only after checking that the system is intact
Ú
page 242.
3. The actual interval for changing the brake pads and the carbon ceramic brake discs depends on the vehicle usage conditions and is signaled by the warning light or message on the instrument panel. After each discs replacement, reset the warning light using the diagnostic socket.
4. Areas that are not dusty: recommended maximum mileage 36,000 miles (60,000 km). Regardless of the mileage, the belt must be replaced every 4 years. Dusty areas and/ or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 18,000 miles (30,000 km). Regardless of the mileage, the belt must be replaced every 2 years.
5. If the vehicle is used in dusty areas, this cleaner filter must be replaced every 10,000 miles (16,000 km). 6. The brake fluid replacement has to be done every two years, regardless of the mileage.
7. The spark plug change interval is mileage-based only. Yearly intervals do not apply.
Thousands of miles102030405060708090100110120130140150
Years123456789101112131415
Thousands of kilometers163248648096112128144160176192208224240
22_GU_OM_EN_USC_t.book Page 195
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NOTE:
Use care when filling under hood fluids such as
engine oil, windshield washer fluid, antifreeze
etc. to minimize spillage onto top of engine. Any
excess fluid that is spilled onto the top of the
engine should be removed using compressed air
or absorbent cloth.
NOTE:
The headlight washers are activated every
10 activations of the windshield washer.
NOTE:
The headlight washing system will not work if the
liquid level is low (situation indicated by the
symbol on the instrument cluster display
Ú
page 66). The windshield washer will keep
working.
On vehicles equipped with headlight washers,
there is a reference notch on the dipstick: ONLY
the windshield/rear window washer operates
with the level below this reference.
BRAKE FLUID
Check that the fluid is at the maximum level. If the
fluid level in the tank is low, contact an authorized
dealer to have the system checked.
AUTOMATIC TRANSMISSION ACTIVATION
S
YSTEM OIL
The transmission control oil level should only be
checked at an authorized dealer.
USEFUL ADVICE FOR EXTENDING THE LIFE
O
F YOUR BATTERY
To avoid draining your battery and make it last
longer, observe the following instructions:
When you park the vehicle, ensure that the
doors and liftgate are closed properly to
prevent any lights from remaining on inside the
passenger's compartment.
Do not keep accessories (e.g. radio, hazard
warning lights, etc.) switched on for a long time
when the engine is not running.
Before performing any operation on the
electrical system, disconnect the negative
battery cable.
If you wish to install electrical accessories after
purchasing the vehicle that require permanent
electrical supply (e.g. alarm, etc.), or accessories
which influence the electrical supply
requirements, contact an authorized dealer,
who’s qualified staff will evaluate the overall
electrical consumption.
NOTE:
After the battery is disconnected, the steering
must be initialized. The Power Steering
Warning Light on the instrument cluster display
switches on to indicate this. To carry out this
procedure, simply turn the steering wheel all the
way from one end to the other, and then turn it
back to the central position.
BATTERY
The battery does not require the electrolyte to be
topped up with distilled water. A periodic check
carried out at an authorized dealer, however, is
necessary to check efficiency.
CAUTION!
If the charge level remains under 50% for a
long time, the battery may be damaged by
sulfation, reducing its capacity and efficiency
during the vehicle start. The battery is also
more prone to the risk of freezing (at
temperatures as high as 14°F (-10°C).
WARNING!
Battery acid is a corrosive solution and can
burn or even blind you. Do not allow battery
acid to contact your eyes, skin, or clothing.
Do not lean over a battery when attaching
clamps. If acid splashes in eyes or on skin,
flush the area immediately with large
amounts of water
Ú
page 184.
Battery gas is flammable and explosive.
Keep flame or sparks away from the battery.
Do not use a booster battery or any other
booster source with an output greater than
12 Volts. Do not allow cable clamps to touch
each other.
Battery posts, terminals, and related
accessories contain lead and lead
compounds. Wash hands after handling.
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SERVICING AND MAINTENANCE
200
PRESSURE WASHING
Cleaning the engine compartment with a high
pressure washer is not recommended.
BATTERY RECHARGING
IMPORTANT NOTES
NOTE:
Before using the charging device, always make
sure that it is appropriate for the installed
battery, with constant voltage (below 14.8 Volts)
and low amperage (maximum 15 Amps).
Recharge the battery in a well ventilated
environment.
Before using any devices to charge or to
maintain the charge of the battery, carefully follow the instructions provided with the device
in order to properly and safely connect it to the
vehicle battery.
You can recharge the battery without discon -
necting the wires of the vehicle's electrical
system.
To reach the battery, remove the load floor
inside the liftgate.
Load Floor
Locate the battery access panel under the load
floor.
Battery Access Panel
Remove the protective cover and connect the
positive cable terminal of the charger (usually
red) to the positive terminal (+) of the battery.
Connect the negative terminal of the charger
(usually black) to nut next to the negative
terminal (-) of the battery.
Battery
The vehicle is equipped with an Intelligent Battery
Sensor (IBS), which is able to measure the charge
and discharge voltage, calculate the charge level
and the general condition of the battery. The
sensor is placed next to the negative terminal (-)
of the battery.
For a correct charge/discharge procedure, the
charge voltage must go through the IBS sensor.
1. Turn the charger on and follow the instruc -
tions in the user's manual to completely
recharge the battery.
2. When the battery is charged, turn the charger off before disconnecting it from the battery.
CAUTION!
Precautions have been taken to safeguard all
parts and connections however, the pressures
generated by these machines is such that
complete protection against water ingress
cannot be guaranteed.
WARNING!
Never charge or recharge a frozen battery: it
may explode because of the nitrogen
trapped inside the ice crystals.
At all times while charging or recharging the
battery, make sure that any sparks or open
flames are kept sufficiently far away from the
battery.
1 — Protective Cover
2 — Negative Post (Nut)
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201
3. Disconnect the black cable terminal of the battery charger and then the red cable
terminal.
4. Refit the protective cover of the positive terminal of the battery and the access cover
to the battery compartment.
NOTE:
If a "quick-type" battery charger is used with the
battery fitted on the vehicle, before connecting it
disconnect both cables of the battery itself. Do
not use a "quick-type" battery charger to provide
the starting voltage.
VEHICLE MAINTENANCE
The following pages contain instructions on the
required maintenance from the technical
personnel who designed the vehicle.
In addition to these specific maintenance
instructions specified for routine scheduled
servicing, there are other components which may
require periodic maintenance or replacement
over the vehicle’s life cycle.
ENGINE OIL
Engine Oil Level Check
To ensure correct engine lubrication, the oil must
always be kept at the prescribed level
Ú
page 196.
Check the oil level at regular intervals, for
example every 1,864 miles (3,000 km).
It must be checked about five minutes after
stopping the engine.
Full operating temperature must be reached. The
vehicle must also be parked on as level a surface
as possible. The engine oil level can be checked using the
Information and Entertainment system. To
access the function, activate the main menu
(MENU button) and select the following options in
sequence:
1. “Vehicle Information”
2. “Engine Oil”
Ensure that the oil level is within the interval on
the dipstick between the minimum and maximum
limits (Quadrifoglio only).
Changing The Engine Oil
For the correct servicing intervals
Ú
page 192.
Choice Of Engine Oil Type
To ensure optimal performance and maximum
protection in all operating conditions, it is advised
to use certified engine oils
Ú
page 242.
Additives For Engine Oil
It is strongly recommended not to use additives
(other than leak detection dyes) with the engine
oil.
The engine oil is a product designed especially for
the vehicle, and its performance may be deteri -
orated through the use of further additives.
Disposal Of Used Engine Oil And Filters
For the disposal of the engine oil and filters,
contact the appropriate body to determine local
regulations.
NOTE:
Incorrectly disposed used engine oil may seri -
ously harm the environment.
ENGINE OIL FILTER
Replacing the Engine Oil Filter
The engine oil filter must be replaced each time
the engine oil is changed. It is advised to replace
it with a genuine spare part, specifically designed
for this vehicle.
ENGINE AIR CLEANER FILTER
Replacing the Engine Air Cleaner Filter
For the correct servicing intervals
Ú
page 192. It
is advised to replace the engine air cleaner filter
with a genuine spare part, specifically designed
for this vehicle.
AIR CONDITIONING SYSTEM
M
AINTENANCE
To ensure the best possible performance, the air
conditioning system must be checked and
undergo maintenance at an authorized dealer at
the beginning of the summer.
CAUTION!
Do not use chemicals to clean the air
conditioning system, since the internal
components may be damaged. This kind of
damage is not covered by warranty.
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SERVICING AND MAINTENANCE
206
AUTOMATIC TRANSMISSION
Use only a transmission oil with the character-
istics indicated
Ú
page 242.
Special Additives
Do not use any type of additive with the
automatic transmission oil. The automatic
transmission oil is a product designed especially
for this vehicle and its performance may be
compromised through the use of further
additives. Frequency of Oil Changes
In normal vehicle operating conditions, it is not
necessary to change the transmission oil.
REPLACING THE BATTERY
If necessary, replace the battery with another
battery with the same specifications. It is advised
to contact an authorized dealer for replacement.
NOTE:
Each time the 12 Volt battery is reconnected,
cycle the steering wheel all the way to the left.
Then cycle the steering wheel all the way to the
right to allow the steering angle sensor to learn
the steering angle thresholds.
Follow the battery manufacturer's instructions for
maintenance.
NOTE:
It will not be possible to open the liftgate with a
key or by pushing the button in the passenger compartment when the battery is disconnected.
Always position the manual liftgate opening strap
on the liftgate lock before disconnecting the
battery. The procedure is described in the “Lift
-
gate Emergency Opening”
Ú
page 59.
FUSES
General Information
The fuses protect electrical systems against
excessive current.
When a device does not work, you must check the
electrical circuit inside of the fuse for a break/
melt.
Also, please be aware that using power outlets for
extended periods of time with the engine off may
result in vehicle battery discharge.
Blade Fuses
To avoid contamination from foreign matter
or moisture, use only new brake fluid or fluid
that has been in a tightly closed container.
Keep the master cylinder reservoir cap
secured at all times. Brake fluid in an open
container absorbs moisture from the air
resulting in a lower boiling point. This may
cause it to boil unexpectedly during hard or
prolonged braking, resulting in sudden brake
failure. This could result in a collision.
Overfilling the brake fluid reservoir can result
in spilling brake fluid on hot engine parts,
causing the brake fluid to catch fire. Brake
fluid can also damage painted and vinyl
surfaces, care should be taken to avoid its
contact with these surfaces.
Do not allow petroleum-based fluid to
contaminate the brake fluid. Brake seal
components could be damaged, causing
partial or complete brake failure. This could
result in a collision.
WARNING! CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage
your transmission components. Such damage
is not covered by the New Vehicle Limited
Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An
authorized dealer has the proper tools to
adjust the fluid level accurately.
1 — Electrical Circuit
2 — Blade Fuse With Good Electrical Circuit
3 — Blade Fuse With Bad Electrical Circuit
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SERVICING AND MAINTENANCE
230
TEMPERATURE GRADES
The temperature grades are A (the
highest), B, and C, representing the
tire's resistance to the generation of
heat and its ability to dissipate heat,
when tested under controlled conditions
on a specified indoor laboratory test
wheel. Sustained high temperature can
cause the material of the tire to
degenerate and reduce tire life, and
excessive temperature can lead to
sudden tire failure. The grade C
corresponds to a level of performance,
which all passenger vehicle tires must
meet under the Federal Motor Vehicle
Safety Standard No. 109. Grades B and
A represent higher levels of
performance on the laboratory test
wheel, than the minimum required by
law.
STORING THE VEHICLE
If the vehicle is left inactive for longer than a
month, the following precautions should be
observed:
Park the vehicle in an area that is covered and
dry, and well-ventilated if possible. Slightly
open the windows.
Check that the Electric Park Brake (EPB) is not
activated.
Carry out the “Liftgate Emergency Opening”
procedure
Ú
page 59.
Disconnect the negative battery terminal and
check the battery charge. Repeat this check
once every three months during storage.
If the battery is not disconnected from the
electrical system, check its state of charge
every 30 days.
Clean and protect the painted parts using
protective wax.
Clean and protect the shiny metal parts using
special compounds available commercially.
Sprinkle talcum powder on the windshield
wiper rubber blades, and lift them off the
glass.
Cover the vehicle with a fabric or perforated
plastic sheet, paying particular care not to
damage the painted surface by dragging any
dust that may have accumulated on it. Do not
use compact plastic sheets, as they do not
allow humidity to evaporate from the surface
of the vehicle.
Inflate tires to +7.25 psi (+0.5 bar) above the
standard prescribed pressure and check it
periodically.
Do not drain the engine cooling system.
Any time the vehicle is left inactive for two
weeks or more, operate the air conditioning
system with engine idling for at least five
minutes, setting external air and with fan set to
maximum speed. This operation will ensure
appropriate lubrication for the system, thus
minimizing the possibility of damage to the
compressor when the system is operated
again.
NOTE:
After cycling the ignition to STOP and having
closed the driver side door, wait at least one
minute before disconnecting the electrical supply
from the battery. When reconnecting the elec-
trical supply to the battery, make sure that the
ignition is in the STOP position and the driver’s
side door is closed.
WARNING!
The traction grade assigned to this tire is
based on straight-ahead braking traction
tests, and does not include acceleration, cor -
nering, hydroplaning, or peak traction charac -
teristics.
WARNING!
The temperature grade for this tire is estab -
lished for a tire that is properly inflated and not
overloaded. Excessive speed, under-inflation,
or excessive loading, either separately or in
combination, can cause heat buildup and pos-
sible tire failure.
22_GU_OM_EN_USC_t.book Page 230