fuel fill door release ACURA CSX 2006 Service Repair Manual


(#')
Application Lubricant or Fluid
3-2Lubricants and Fluids
API CERTIFICATION SEAL
For details of the lubrication points and the type of lubricants to be applied, refer to the illustrated index and the various work procedures (such
as Assembly/Reassembly, Replacement, Overhaul, Installation, etc.) contained in each section.


A Engine Acura Motor Oil:
K20Z2: P/N CA66808 (5W-20)
K20Z3: P/N CA66807 (5W-30)
Look for the API certification seal on the oil container. Make sure it says ‘‘For
Gasoline Engines.’’ SAE viscosity: See chart.
B Manual transmission Acura Manual Transmission Fluid (MTF): P/N 08798-9033C Always use Acura MTF. Using motor oil can cause stiffer shifting because it
does not contain the proper additives.
Automatic transmission Acura Automatic Transmission Fluid (ATF-Z1): P/N CA66704 Always use Acura ATF-Z1. Using a non-Acura ATF can affect shift quality.
C
D Brake system (including VSA lines)
Clutch system (manual transmission) Honda DOT 3 Brake Fluid: P/N 08798-9008
Always use Honda DOT 3 Brake Fluid. Using a non-Honda brake fluid can
cause corrosion and decrease the life of the system.
E F
G H I
J
K Brake booster clevis pin
Clutch master cylinder clevis pin (manual
transmission)
Release fork (manual transmission)
Battery terminals
Fuel fill door
Trunk hinges
Hood hinges and hood latch Multipurpose Grease
L
M Shift cable ends (manual transmission)
Caliper piston seal and boot, caliper pins and boots Honda Silicone Grease: P/N 08C30-B0234M
N Air conditioning compressor Compressor Oil: SP-10 (P/N 38897-P13-A01AH) for refrigerant HFC-134a (R-134a)
O Cooling system Honda Long Life Antifreeze/Coolant Type 2: P/N CA66688
08/08/21 14:08:29 61SNR030_030_0002
ProCarManuals.com
DYNOMITE -2009-

Seats
Bumpers
Hood
Trunk Lid
Fuel Fill Door
Exterior TrimFenderwell
Openers
Frame......................
............................................... ...............
................ .......
........................................... .........................
..............................
........................................... ......................
........................................... ...
...
......................
............................................... ...............
................ .......
........................................... .........................
..............................
........................................... ......................
........................................... ...
...
Component Location Index
. 20-116
Front Seat Active Head Restraint Inspection . 20-117
Front Seat Removal/Installation . 20-118
Front Seat Frame Replacement . 20-120
Front Seat-back Cover Replacement . 20-123
Front Seat Cushion Cover Replacement . 20-127
Rear Seat Removal/Installation . 20-131
Rear Seat-back Latch Replacement . 20-135
Rear Seat-back Release Lever/Cable Removal/Installation . 20-136
Rear Seat Armrest Beverage Holder Replacement . 20-137
Rear Seat Armrest Replacement . 20-138
Rear Seat-back Cover Replacement . 20-139
Rear Seat Side Bolster Cover Replacement . 20-143
Rear Seat Cushion Cover Replacement . 20-143
Rear Seat Armrest Cover Replacement . 20-144
.........
...........................................
........................................... ..........
........................................... .........
...........................................
........................................... ..........
...........................................
Front Bumper Removal/Installation . 20-146
Front Bumper Lower Grille
Replacement . 20-148
Front Bumper Lower Side Plate Replacement . 20-148
Rear Bumper Removal/Installation . 20-149
Rear Bumper Lower Cover Replacement . 20-151
...................................... ................................................
......................................
................................................
Hood Adjustment
. 20-152
Hood Seal Replacement . 20-153
Hood Insulator Replacement . 20-154
................................ ..............
..............
................................
..............
..............
Trunk Lid Adjustment
. 20-155
Trunk Lid Torsion Bar Replacement . 20-156
Trunk Lid Weatherstrip Replacement . 20-157
Trunk Lid Cushion Replacement . 20-157
.........................................
.........................
................
Fuel Fill Door Adjustment
. 20-158
Fuel Cap Adapter Replacement . 20-159
........................................
...............
.......................... ......................
...................... ...
..............
................
..................
..........................
..............
...............
.......................... ......................
...................... ...
..............
................
..................
Front Grille Replacement
. 20-160
Front Fender Trim Replacement . 20-162
Front Grille Cover Replacement . 20-163
Cowl Cover Replacement . 20-163
Roof Molding Replacement . 20-165
Door Molding Replacement . 20-167
Side Sill Protection Tape Replacement . 20-168
Rear License Trim Replacement . 20-168
Trunk Lid Spoiler Replacement . 20-169
Emblem/Sticker Replacement . 20-170 .............
...................... ............
......
.............
.............
......................... .................... .............
...................... ............
......
.............
.............
......................... ....................
Front Inner Fender Replacement . 20-171
Splash Shield Replacement
. 20-172
Front Fender Fairing Replacement . 20-173
Middle Floor Undercover Replacement . 20-174
Rear Floor Undercover Replacement . 20-174
Fuel Pipe Protector Replacement . 20-175
Rear Fender Cover Replacement . 20-175
Rear Strake Replacement . 20-176
Rear Air Outlet Replacement . 20-176
...................... ............
..................
..........................
........................................... .....
...................
......................
............
..................
..........................
........................................... .....
...................
Component Location Index
. 20-177
Hood Opener Cable Replacement . 20-178
Trunk Lid Opener Cable/Fuel Fill Door Opener Cable Replacement . 20-179
Hood Latch Replacement . 20-181
Trunk Lid Opener/Fuel Fill Door Opener Replacement . 20-182
Trunk Lid Lock Cylinder Replacement . 20-184
Trunk Lid Latch Replacement . 20-185
...........................................
........................................... ............................
...................................
...........................................
...........................................
............................
...................................
Upper Dashboard Support Gusset
Replacement . 20-186
Rear Floor Upper Cross-member Gusset Replacement . 20-186
Subframe Replacement . 20-187
Frame Repair Chart . 20-188
08/08/21 14:58:49 61SNR030_200_0003
ProCarManuals.com
DYNOMITE -2009-

Î
(#'

)
20-177
Openers
Component Location Index
TRUNK LID LOCK CYLINDER
TRUNK LID LATCH
FUEL FILL
DOOR LATCH
TRUNK LID OPENER CABLE/
FUEL FILL DOOR OPENER CABLE
HOOD OPENER CABLE HOOD LATCH
TRUNK LID OPENER/
FUEL FILL DOOR OPENER
HOOD RELEASE HANDLE Replacement, page 20-184
Replacement,page 20-185
Replacement, page 20-179
Replacement, page 20-178 Replacement, page 20-181
Replacement, page 20-182
08/08/21 15:05:10 61SNR030_200_0179
ProCarManuals.com
DYNOMITE -2009-




(#'
 )
20-179
Trunk Lid Opener Cable/Fuel Fill Door Opener Cable Replacement
A
B
C
Fastener Locations
:Clip,2
B : Cushion tape, 2
C
CB A
B A
A B C
SRS components are located in this area. Review the
SRS component locations (see page 24-11) and the
precautions and procedures (see page 24-13) before
doing repairs or service.
NOTE:
 Put on gloves to protect your hands.
 Take care not to scratch the body and related parts.
1. Remove these items:
 Rear seat cushion (see page 20-133)
 Rear seat side bolster (see page 20-134)
 Front door sill trim, driver’s side (see step 3 onpage 20-66)
 Kick panel, driver’s side (see page 20-66)
 Rear door sill trim, both sides (see page 20-67)
 B-pillar lower trim, driver’s side (see page 20-72)
 Trunk side trim panel, left side (see step 6 on page 20-81)
 Trunk lid trim (see page 20-82)
 Trunk lid opener/fuel fill door opener (see page 20-182)
 Fuel cap adapter (see page 20-159)
2. Pull the carpet back as needed.
3. Release the opener cable (A) from the clips (B). Remove the cushion tape (C). 4. While pinching the hooks (A) from inside the
vehicle, remove the grommet (B) from the body.
5. Release the hook (A), then remove the grommet (B) from the fuel fill door latch (C).
(cont’d)
08/08/21 15:05:32 61SNR030_200_0181
ProCarManuals.com
DYNOMITE -2009-



20-180Openers
Trunk Lid Opener Cable/Fuel Fill Door Opener Cable Replacement (cont’d)
A
B
C
Fastener Locations
:Clip,4
A
B C
Front
B
A C
B
B
Front
6. Remove the fuel fill door opener cable from inside the body.
7. Detach the opener cable junction box (A) from the body.
8. Disconnect the trunk lid opener cable (B) from the trunk lid latch (C) (see page 20-185).
9. Release the trunk lid opener/fuel fill door opener cable from the clips.
10. Remove the trunk lid opener/fuel fill door opener cable from the vehicle. Take care not to kink the
cable. 11. Install the opener cable in the reverse order of
removal, and note these items:
 Align the marks (A) on the opener cable (B) with the cable clips (C) as shown.
 Replace any damaged clips and the cushion tape.
08/08/21 15:05:32 61SNR030_200_0182
ProCarManuals.com
DYNOMITE -2009-



(#'

 )
S

pecial Tools Required
20-182 Openers
Trunk Lid Opener/Fuel Fill Door Opener Replacement
Fastener Location
:Bolt,1
6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft) A
D E
B
B
C F

astener Location
:Screw,1
A
KTC trim tool set SOJATP2014
NOTE: Use the appropriate tool from the KTC trim tool
s
et to avoid damage when removing components.
1. Pry out the bottom edge of the front side cap (A) at the notch with the appropriate trim tool to detach
the hooks (B), and release the hooks (C), then
remove the cap from the front door sill trim (D).
2. Remove the opener lock cylinder (E), and loosen the bolt. 3

. Remove the screw securing the front door sill trim
(A) and trunk lid opener/fuel full door opener.
4. Remove the front door sill trim (see step 3 on page 20-66).
08/08/21 15:05:33 61SNR030_200_0184
ProCarManuals.com
DYNOMITE -2009-