engine Alfa Romeo 4C Spider 2019 Workshop Manual
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2. Open light protector (2) and replace the bulb.
3. Close protector on the lens.
4. Install luggage compartment roof light by inserting itin its correct position, first on one side and then
pressing on the other side until it clicks into place.
FUSES
WARNING!
•When replacing a blown fuse, always use an
appropriate replacement fuse with the same amp
rating as the original fuse. Never replace a fuse
with another fuse of higher amp rating. Never
replace a blown fuse with metal wires or any
(Continued)
WARNING! (Continued)
other material. Do not place a fuse inside a circuit
breaker cavity or vice versa. Failure to use proper
fuses may result in serious personal injury, fire
and/or property damage.
• Before replacing a fuse, make sure that the igni-
tion is off and that all the other services are
switched off and/or disengaged.
• If the replaced fuse blows again, contact an au-
thorized dealer.
• If a general protection fuse for safety systems (air
bag system, braking system), power unit systems
(engine system, transmission system) or steering
system blows, contact an authorized dealer.
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General Information
The fuses protect electrical systems against excessive
current.
When a device does not work, you must check the fuse
element inside the blade fuse for a break/melt.
Also, please be aware that when using power outlets for
extended periods of time with the engine off may result
in vehicle battery discharge.
Engine Compartment Fuses
The engine compartment fuse box is located on the left
side of the engine compartment, next to the battery. To
access the fuses, remove screws, and then remove the
cover.
The ID number of the electrical component correspond-
ing to each fuse can be found on the back of the cover.
Blade Fuses1 — Fuse Element
2 — Blade Fuse with a good/functional fuse element.
3 — Blade fuse with a NOT functional / BAD fuse element
(blown fuse).
Engine Compartment Fuse Box
1 — Forward Screw
2 — Fuse Box Cover
3 — Rearward Screw
178 IN CASE OF EMERGENCY
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CavityMaxi Fuse Mini Fuse Description
F01 70 Amp Tan –Body Controller
F03 20 Amp Yellow –Ignition Switch
F04 40 Amp Orange –Anti-Lock Brake Pump
F05 20 Amp Yellow –Anti-Lock Brake Valve
F06 40 Amp Orange –Radiator Fan - Low Speed
F07 50 Amp Red –Radiator Fan - High Speed
F08 20 Amp Yellow –Blower Motor
F09 –5 Amp Tan Headlight Beam Switch – If Equipped
F10 –10 Amp Red Horn
F11 –20 Amp Yellow Powertrain
F14 –15 Amp Blue Alfa Twin Clutch Transmission
F15 –15 Amp Blue Alfa Twin Clutch Transmission
F16 –5 Amp Tan Alfa Twin Clutch Transmission, ECM
F17 –10 Amp Red Powertrain
F18 –5 Amp Tan Powertrain
F19 –7.5 Amp Brown Air Conditioning Compressor
F21 –20 Amp Yellow Fuel Pump
F22 –20 Amp Yellow Engine Control Unit Power Supply
F23 –25 Amp Clear Alpine Amplifier – If Equipped
F24 –5 Amp Tan Anti-Lock Brake System (ABS)
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NOTE:Do not remove foreign objects (e.g., screws or
nails) from the tire.
Injecting Sealant Into The Tire
1. Always start the engine before turning on the Tire Service Kit.
2. After pushing the Power Button, the sealant (white fluid) will flow from the sealant cartridge through
the sealant hose and into the tire. As the sealant flows
through the sealant hose, the pressure gauge can
read as high as 70 psi (4.8 Bar). The pressure gauge
will decrease quickly from approximately 70 psi
(4.8 Bar) to the actual tire pressure when the sealant
cartridge is empty.
NOTE: Sealant may leak out through the puncture in
the tire.
3. The pump will start to inject air into the tire imme- diately after the sealant cartridge is empty. Continue
to operate the pump and inflate the tire to the
pressure indicated on the tire pressure label on the
driver-side latch pillar (recommended pressure).
Check the tire pressure by looking at the pressure
gauge. NOTE:
•If the tire does not inflate to at least 26 psi (1.8 Bar)
pressure within 15 minutes the tire is too badly
damaged. Do not attempt to drive the vehicle
further. Call for assistance.
• Do not let the compressor be turned on for more
than 20 consecutive minutes. The pump may over-
heat.
4. Remove sealant cartridge by pushing the cartridge release button on the side of the compressor.
Drive Vehicle
Immediately after injecting sealant and inflating the
tire, drive the vehicle 5 miles (8 km) or 10 minutes to
ensure distribution of the Tire Service Kit Sealant within
the tire. Do not exceed 50 mph (80 km/h).
WARNING!
Tire Service Kit is not a permanent flat tire repair.
Have the tire inspected and repaired or replaced
after using Tire Service Kit. Do not exceed 50 mph
(80 km/h) until the tire is repaired or replaced.
(Continued)
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IN CASE OF EMERGENCY 185
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CAUTION!
Do not use a portable battery booster pack or any
other booster source with a system voltage greater
than 12 Volts or damage to the battery, starter motor,
alternator or electrical system may occur.
NOTE: When using a portable battery booster pack,
follow the manufacturer’s operating instructions and
precautions.
Preparations For Jump Start
The battery in your vehicle is located on the left side of
the engine compartment. To access the battery, remove
the protective cover. NOTE:
Be sure that the disconnected ends of the cables
do not touch while still connected to the other vehicle.
1. Firmly apply the parking brake, and turn the ignition OFF.
2. Turn off the heater, radio, and all unnecessary elec- trical accessories.
3. To remove the protective cover off the battery, pull upward on the cover.Positive Battery Post7
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4. Connect the opposite end of the negative(-)jumper
cable to a good engine ground of the vehicle with the
discharged battery (exposed metal part of the en-
gine) away from the battery and the fuel injection
system.
WARNING!
Do not connect the jumper cable to the negative (-)
post of the discharged battery. The resulting elec-
trical spark could cause the battery to explode and
could result in personal injury. Only use the spe-
cific ground point, do not use any other exposed
metal parts.
5. Start the engine in the vehicle that has the booster battery, let the engine idle a few minutes, and then
start the engine in the vehicle with the discharged
battery.
6. Once the engine is started, remove the jumper cables in the reverse sequence:
Disconnecting The Jumper Cables
1. Disconnect the negative (-)jumper cable from the
engine (-)ground of the vehicle with the discharged
battery. 2. Disconnect the negative end
(-)of the jumper cable
from the negative (-)post of the booster battery.
3. Disconnect the opposite end of the positive (+)
jumper cable from the positive (+)post of the booster
battery.
4. Disconnect the positive (+)end of the jumper cable
from the positive (+)post of the vehicle with the
discharged battery.
If frequent jump starting is required to start your
vehicle you should have the battery and charging
system inspected at an authorized dealer.
CAUTION!
Accessories plugged into the vehicle power outlets
draw power from the vehicle’s battery, even when
not in use (i.e., cellular devices, etc.). Eventually, if
plugged in long enough without engine operation,
the vehicle’s battery will discharge sufficiently to
degrade battery life and/or prevent the engine from
starting.
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IF YOUR ENGINE OVERHEATS
In any of the following situations, you can reduce the
potential for overheating by taking the appropriate
action.
•On highways — slow down.
• In city traffic — while stopped, place the transmis-
sion in NEUTRAL, but do not increase engine idle
speed.
NOTE: There are steps that you can take to slow down
an impending overheat condition:
• If your air conditioner (A/C) is on, turn it off. The
A/C system adds heat to the engine cooling system
and turning the A/C off can help remove this heat.
• You can also turn the temperature control to maxi-
mum heat, the mode control to floor and the blower
control to high. This allows the heater core to act as a
supplement to the radiator and aids in removing heat
from the engine cooling system.
WARNING!
You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the hood,
do not open the hood until the radiator has had time
to cool. Never try to open a cooling system pressure
cap when the radiator or coolant bottle is hot.
CAUTION!
Driving with a hot cooling system could damage
your vehicle. If the temperature gauge reads 240°F
(116°C) or greater pull over and stop the vehicle.
Idle the vehicle with the air conditioner turned off
until the coolant temperature drops back into the
normal range 200–230°F (93–110°C). The digital
warning light may switch on (together with a mes-
sage on the instrument cluster display) to indicate
that the coolant temperature is too high; in this case,
stop the engine and call for service.
190 IN CASE OF EMERGENCY
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SERVICING AND MAINTENANCE
CONTENTS
SCHEDULED SERVICING ...............197
▫ Maintenance Plan ....................199
ENGINE COMPARTMENT ...............204
▫ 1750 Turbo Engine ...................204
▫ Checking Oil Level ...................205
▫ Adding Washer Solvent ................205
▫ Maintenance-Free Battery ..............208
DEALER SERVICE ....................209
▫ Engine Oil ........................ .209
▫ Engine Oil Filter .....................210
▫ Engine Air Cleaner Filter ...............210
▫ Engine Cover .......................211
▫ Air Conditioner Maintenance ............211
▫ Body Lubrication ....................212 ▫
Wiper Blades ...................... .213
▫ Windshield Washer Nozzles .............214
▫ Exhaust System .....................215
▫ Cooling System .....................216
▫ Brake System ...................... .221
▫ Alfa Twin Clutch Transmission ..........224
RAISING THE VEHICLE ................225
TIRES ............................. .226
▫ Tire Safety Information ................226
▫ Tires — General Information ............234
▫ Tire Types ......................... .241
▫ Spare Tires — If Equipped ..............242
▫ Wheel
And Wheel Trim Care ............245
▫ Tire Chains (Traction Devices) ...........246
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SCHEDULED SERVICING
Your vehicle is equipped with an automatic oil change
indicator system. The oil change indicator system will
remind you that it is time to take your vehicle in for
scheduled maintenance.
Based on engine operation conditions, the oil change
indicator message will illuminate in the instrument
cluster. This means that an engine oil and engine oil
filter change is required for your vehicle. Operating
conditions such as frequent short-trips, trailer tow,
extremely hot or cold ambient temperatures will influ-
ence when the “Change Oil” or “Oil Change Required”
message is displayed. Severe Operating Conditions can
cause the change oil message to illuminate as early as
3,500 miles (5,600 km) since last reset. Have your
vehicle serviced as soon as possible, within the next 500
miles (805 km).
The Wrench Warning Light may appear in the cluster as
a service reminder when vehicle maintenance is re-
quired, according to the scheduled maintenance mile-
age. The maintenance schedule intervals are set by the
manufacturer. Failure to have them carried out may
void your New Vehicle Limited Warranty.NOTE:
The actual interval for changing the oil and
replacing the engine oil filter depends on the vehicle
usage conditions and is signalled by the warning light
or message (if present) on the instrument panel or every
12 months.
Severe Duty All Models
In addition, if your vehicle is used under demanding
conditions, including:
• On the track.
• On dusty roads.
• Short, repeated trips (less than 4-5 miles or 7-8 km) at
sub-zero temperatures.
• Allowing the engine to idle for extended periods of
time.
• Driving for long distances at low speeds.
• Allowing the vehicle to sit for long periods of inac-
tivity.
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Under any of the above circumstances, the following
checks need to be performed more frequently than
indicated in the Maintenance Plan:
•Check front and rear disc brake pad condition and
wear.
• Check cleanliness of tailgate locks.
• Check cleanliness and lubrication of chassis and
steering linkage.
• Visually inspect condition of: engine, gearbox, trans-
mission, pipes and hoses (exhaust - fuel system -
brakes) and rubber elements (gaiters - sleeves -
bushes - etc.).
• Check battery charge and battery fluid level (electro-
lyte).
• Visually inspect condition of the auxiliary drive belts.
• Check and, if necessary, change engine oil and re-
place oil filter.
• Check and, if necessary, replace air cleaner filter.
Using the vehicle on a track should be regarded as an
exception. The vehicle has been designed and manufac-
tured for road use. Change engine oil at 4,000 miles (6,500 km) if the
vehicle is operated in a dusty and off road environment.
This type of vehicle use is considered Severe Duty.
If the vehicle is operated in a dusty or dirty environ-
ment the engine air filter has to be changed every 6,500
miles (10,000 km).
Once A Month Or Before A Long Trip/Periodic
Checks
Every 600 miles (1,000 km) or before long trips, check
and, if necessary, top off the following:
•
Check engine oil level.
• Check brake fluid level.
• Check windshield washer fluid level.
• Check the tire inflation pressures and look for un-
usual wear or damage.
• Check the fluid levels of the coolant reservoir and
brake master cylinder reservoir, and add as needed
• Check function of all interior and exterior lights.
Every 2,000 miles (3,000 km) check and, if necessary, top
up: engine oil level.
198 SERVICING AND MAINTENANCE