check engine Alfa Romeo Giulia 2016 User Guide

Symbol What it means
SPEED LIMITER SYSTEM FAILURE
While driving, the symbol switches on to signal a Speed Limiter system failure.
Contact an Alfa Romeo Dealership as soon as possible to have the failure eliminated.
INSUFFICIENT ENGINE COOLANT LEVEL (where provided)
If the symbol switches on, it indicates a low engine coolant level condition.
Top up, as described in the "Servicing and Care" chapter
FUEL TANK CAP
(where provided)
Lights up if the fuel tank cap is open or not properly closed.
Tighten the cap properly.
ELECTRIC PARKING BRAKE FAILURE
The switching on of the symbol and the message on the display signal a failure in the electric parking brake system.
This failure may partially or completely block the car because the parking brake could remain activated even if automatically or
manually disengaged using the relevant controls. In these circumstances, you can disengage the parking brake following the
emergency disengagement procedure described in the "In an emergency" chapter.
If you are still able to drive the car (parking brake is not engaged), drive to the nearest Alfa Romeo Dealership and remember,
when executing any manoeuvres/commands, that the electric parking brake is not operational.
28)
ACTIVE CRUISE CONTROL SYSTEM FAILURE
While driving, if the warning light switches on it signals a failure in the Adaptive Cruise Control system.
Contact an Alfa Romeo Dealership to have the system checked.
WEAR ON BRAKE PADS
Lights up when the brake pads have reached their wear limit.
Contact an Alfa Romeo Dealership as soon as possible.
IMPORTANT Always use genuine parts or similar because the Integrated Brake System (IBS) system could detect anomalies.
WARNING
28)If a failure is present with sharp braking, the rear wheels may lock and the vehicle may swerve.
61

Symbol What it means
SOFT SUSPENSION CALIBRATION INSERTION (where provided)
Switches on when the most comfortable suspension setting is activated.
SHOCK ABSORBERS FAILURE (ADC)
(where provided)
While driving, if the symbol switches on, it signals a failure in the suspension system.
Contact an Alfa Romeo Dealership to have the system checked.
CLUTCH PEDAL
(where provided)
Lights up to alert the driver to press the clutch pedal in order to start the engine.
Press the clutch pedal.
WINDSCREEN WASHER LIQUID LEVEL
The symbol appears for some seconds to indicate that the level of the windscreen and headlight washing fluid (if any) is low.
Refill the liquid: to do this, please consult the "Level check" section in the "Service and care" chapter. Always use liquid with the
features indicated in the "Liquids and lubricants" section in the "Technical information" chapter.
63

make sure that switch 5 fig. 139 of
the compressor is in position O (OFF);
insert the plug into the socket on the
central tunnel, start the engine;
start the compressor, placing the
switch 5 fig. 139 to position I (ON);
inflate the tyre to the pressure
indicated in the “Rims and Tyres”
paragraph (see “Technical data” chapter).
In order to obtain a more precise reading,check the pressure value on pressure
gauge 6 fig. 139 with the compressor off;
if after 15 minutes pressure is not at
least 1.8 bar (26 psi), disengage the
compressor from the valve and power
socket, then move the vehicle forwards
approx. five tyre turns in order to
distribute the sealing fluid inside the tyre
evenly, then repeat the inflation
operation;
if you still cannot obtain a pressure of
at least 1,8 bar (26 psi) within
15 minutes from the compressor
switching on, do not drive off and contact
an Alfa Romeo Dealership;
after having driven for about 5 mph
(8 km), stop, engage the electric parking
brake and recheck the tyre pressure;
if the pressure is less than 1.8 bar
(26 psi), do not go back into gear but see
an Alfa Romeo dealer;
if a pressure value of at least 1.8 bar
(26 psi) is detected, restore the correct
pressure (with engine running and
electric parking brake), resume driving
immediately and drive with great care to
an Alfa Romeo Dealership.
SEALANT BOTTLE REPLACEMENT
IMPORTANT Only use original cartridges,
which can be purchased at an Alfa Romeo
dealership.
Proceed as follows:
Remove the tank 1 fig. 140 pressingthe unhooking button 9;
insert the new tank pressing it
downwards hard.
WARNING
127)Punctures on the sides of the tire may
not be repaired. Do not use the Tire Repair
kit if the tyre was damaged as a result of
being used when underinflated.
128)Wear the protective gloves provided
with the Tire Repair kit.
129)Apply the adhesive label where it can
be easily seen by the driver as a reminder
that the tyre has been treated with the Tire
Repair Kit. Drive carefully, particularly on
bends. Do not exceed 80 km/h. Avoid sudden
acceleration or braking.
130)You must always indicate that the tyre
was repaired using the Tire Repair Kit. Give
the booklet to the technicians who will be
handling the tyre that was treated using the
Tire Repair Kit.
13808066S0004EM
13908066S0005EM
14008066S0009EM
133

FUEL CUT-OFFSYSTEM
DESCRIPTION
139)
Depending on the type and violence of
the impact, the control unit of the ORC
occupant protection systems determines
whether to activate the airbags and the
front seatbelt pretensioners and whether
to immediately interrupt the current
from the batteries to the supply pumps
and to the devices that operate the
engine. The power from the battery is
interrupted by "skipping" the pyrotechnic
fuse placed on the fuse box next to the
positive pole of the battery.
When the fuse is "skipped", only some
services, necessary for the safety of the
vehicle (eg: door locks, anti-theft device,
etc.), remain powered.
IMPORTANT After the impact, carefully
check the vehicle for fuel leaks, for
instance in the engine compartment,
under the vehicle or near the tank area.
IMPORTANT Contact an Alfa Romeo
Dealership to have the system checked.
WARNING
139)If, after an impact, you smell fuel or
notice leaks from the fuel system, do not
reactivate the system to avoid the risk of
fire.
137

SCHEDULED SERVICING
Correct servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions.
For this reason, Alfa Romeo has planned
a series of checks and services at fixed
distance intervals and, for
versions/markets, where provided, at
fixed time intervals, as described in the
Scheduled Servicing Plan.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tyre pressure, etc.).
Scheduled Servicing is offered by an Alfa
Romeo Dealership according to a set
time schedule. If, during each operation,
in addition to the ones scheduled, the
need arises for further replacements or
repairs, these may be carried out with the
owner's explicit consent only.
IMPORTANT Scheduled Servicing
Coupons are required by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
It is advisable to inform the Alfa Romeo
Dealership of any small operating
irregularities without waiting for the next
service.
PERIODIC CHECKS
Every year or every600mi (1,000 km) or
before long trips check and, if necessary,
top up:
engine coolant level;
brake fluid level (if insufficient, see an
Alfa Romeo dealership as soon as
possible);
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washing/wiping
system and positioning/wear of wiper
blades.
Every1,800mi (3,000 km), check and
top up if required: engine oil level.
HEAVY USAGE OF THE CAR
If the vehicle is used under one of the
following conditions:
dusty roads;
short, repeated journeys (less than
4-5 mi (7-8 km)) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
in the event of a long period of
inactivity;
the following checks must be carried outmore often than indicated in the
Scheduled Servicing Plan:
check front and rear disc brake pad
condition and wear;
check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and rubber
elements (gaiters/sleeves/bushes, etc.);
check battery charge and battery fluid
level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change engine
oil and replace oil filter;
check and, if necessary, replace pollen
filter;
check and, if necessary, replace air
cleaner;
check and, if necessary, replace the
Bad Fuel fuel filter (where available).
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SERVICING AND CARE

SCHEDULED SERVICING PLAN (2.2 JTD diesel engine versions)
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 mi (200,000 km)/10 years, must be cyclically repeated
starting from the first interval, thus following the same intervals as before.
Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check battery charge status with the proper instrument●●●●●●●●●●
Check tyre condition/wear and adjust pressure, if necessary.
Check the Tyre Repair Kit recharge condition and expiry date●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel warning
lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels (1)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation (2)
●●●●●●●●●●
Visually inspect conditions of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (gaiters, sleeves, bushes, etc.)
●●●●●
Check position/wear of front windscreen wiper blade●●●●●
(1) Top up using the fluids indicated in the “Fluids and lubricants” paragraph of the “Technical data” chapter and only after checking that the system is
intact.
(2) If the vehicle diagnostics shows the oil to be degraded to less than 20%, replacing the engine oil and filter is advised.
143

Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment locks,
cleanliness and lubrication of linkage●●●●●
Visually inspect conditions and wear of front/rear disc brake
pads and operation of pad wear indicators●●●●●●●●●●
Visually inspect the condition and tensioning of the
accessory drive belt(s)●●
Visually inspect the toothed timing drive belt●●
Change engine oil and replace oil filter(3)
Replace Transfer Case oil (for AWD versions)
●
Replace engine oil centrifuge filter (blow-by)(8)●●
Replace accessory drive belt/s(4)
Replace the toothed timing drive belt(4)
(3) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the
warning light or message in the instrument panel. In all cases, never exceed 2 year/24,000 mi (40,000 km). If the car is used mainly for urban
driving or fuel not strictly compliant with European Specifications EN590 is used, it is advisable to change the oil and replace the filter every
year/12,000 mi (20,000 km).
(8) Heavy conditions (urban driving, long periods of idling): the recommended maximum distance is 36,000 mi (60,000 km). Regardless of distance,
change every 3 years together with the accessory belt.
(4) Areas that are not dusty: recommended maximum mileage 60,000 mi (100,000 km). The belt must be replaced every 5 years, regardless of
distance travelled. Dusty areas and/or heavy conditions (cold climates, urban driving, long periods of idling): the recommended maximum distance
is 36,000 mi (60,000 km). The belt must be replaced every 3 years, regardless of distance travelled.
144
SERVICING AND CARE

ENGINE COMPARTMENT
CHECKING LEVELS
142) 143)
55)
Diesel versions - 2.2 JTD engine,fig. 148
1. Engine oil filler 2. Engine coolant reservoir plug 3. Brake fluid reservoir plug access cover 4. Windscreen/headlights washer
fluid reservoir plug
14809026S0503EM
146
SERVICING AND CARE

ENGINE OIL
144)
56)
The engine oil level can be seen on the
instrument panel display every time the
engine is started, or on the Connect
system display by activating on the main
menu (MENU button) the following
functions in sequence: “Apps”; “My Car”
and “Oil Level”.
The oil level can also be checked
manually.
Manual gearbox: checking oil level
2.2 JTD Engine
Have this operation performed at an Alfa
Romeo Dealership.
Engine oil consumption
57)
4)
The maximum engine oil consumption is
usually 0.55 pounds (250 grams) every
620 mi (1,000 km). When the vehicle is
new, the engine needs to be run in;
therefore the engine oil consumption can
only be considered stabilised after the
first 3,100 - 3,730 mi (5,000 -
6,000 km).
ENGINE COOLANT FLUID
145)
58)
If the level is too low, unscrew the cap of
reservoir 2 and add the fluid described in
the "Technical Specifications" chapter.
WASHER FLUID FOR WINDSCREEN/
HEADLIGHTS
146) 147)
The windscreen and headlights washer
fluid reservoir (where available) is
equipped with a telescopic filler.
If the level is too low, remove reservoir
cap 4 and lift the filler then add the fluid
described in the "Technical
Specifications" chapter.
IMPORTANT The headlight washing
system will not work if the liquid level is
low (situation indicated by the symbol on
the instrument panel display). The
windscreen washer will keep working. On
vehicles equipped with headlight
washers, Where provided, there is a
reference notch on the dipstick: ONLY
the windscreen/rear window washer
operates with the level below this
reference.
BRAKE FLUID
Check that the fluid is at the max. level. If
the liquid level in the tank is insufficient,
contact an Alfa Romeo Dealership to
have the system checked.
AUTOMATIC TRANSMISSION
ACTIVATIONSYSTEM OIL
4)
The transmission control oil level should
only be checked at an Alfa Romeo
Dealership.
USEFUL ADVICE FOR EXTENDING THE
LIFE OF YOUR BATTERY
Useful advice for extending the life of
your battery
To avoid draining your battery and make
it last longer, observe the following
instructions:
when you park the car, ensure that the
doors, tailgate and bonnet are closed
properly, to prevent any lights from
remaining on inside the passenger's
compartment;
switch off all roof lights inside the car:
the car is however equipped with a
system which switches all internal lights
off automatically;
do not keep accessories (e.g. radio,
hazard warning lights, etc.) switched on
for a long time when the engine is not
running;
before performing any operation on
the electrical system, disconnect the
negative battery cable.
If, after purchasing the car, you wish to
install electrical accessories which
require permanent electrical supply (e.g.
alarm, etc.) or accessories which
147

influence the electrical supply
requirements, contact an Alfa Romeo
Dealership, whose qualified staff will
evaluate the overall electrical
consumption.
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel switches on to indicate
this. To carry out this procedure, simply
turn the steering wheel all the way from
one end to the other and then put it back
to the central position.
IMPORTANT If the charge level remains
under 50% for a long time, the battery is
damaged by sulphation, reducing its
capacity and efficiency at start-up. The
battery is also more prone to the risk of
freezing (at temperatures as high as 14
°F (-10°C)).BATTERY
148) 149) 150) 151)
59)
6)
The battery does not require the
electrolyte to be topped up with distilled
water. A periodic check carried out at an
Alfa Romeo Dealership is, however,
necessary to check efficiency.
Follow the battery manufacturer's
instructions for maintenance.
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel switches on to indicate
this. To carry out this procedure, simply
turn the steering wheel all the way from
one end to the other and place it back in
central position.
IMPORTANT If the charge level remains
under 50% for a long time, the battery is
damaged by sulphation, reducing its
capacity and efficiency at start-up. The
battery is also more prone to the risk of
freezing (at temperatures as high as 14
°F (-10°C)).
WARNING
142)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of fire.
143)Be very careful when working in the
engine compartment when the engine is hot:
you may get burned. Do not get too close to
the radiator cooling fan: the electric fan may
start; danger of injury. Scarves, ties and
other loose clothing might be pulled by
moving parts.
144)If the engine oil is being topped up, wait
for the engine to cool down before loosening
the filler cap, particularly for vehicles with
aluminium cap (where provided). WARNING:
risk of burns!
145)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine is
hot: you risk scalding yourself.
146)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Repeated operation of
the system without fluid could damage or
cause rapid deterioration of some system
components.
147)Some commercial additives for
windscreen washer fluid are flammable. The
engine compartment contains hot
components which may start a fire.
148)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
148
SERVICING AND CARE