brakes Alfa Romeo Giulia 2016 Owner's Manual

Dear Customer,
We would like to congratulate and thank you for choosing an Alfa Romeo.
We have written this handbook to help you get to know all the features of your vehicle and use it in the best possible way. This vehicle
is intended for daily use as well as for specific uses. Please take your time to familiarise with all the dynamic features of your car.
Here you will find information, advice and important warnings regarding use of your vehicle and how to achieve the best performance
from the technical features of your Alfa Romeo.
You are advised to read it right through before taking to the road for the first time, to become familiar with the controls and above all
with those concerning brakes, steering and gearbox; at the same time, you can understand the vehicle behaviour on different road
surfaces.
This document also provides a description of special features and tips, as well as essential information for the safe driving, care and
maintenance of your Alfa Romeo over time.
After reading it, you are advised to keep the handbook inside the vehicle, for an easy reference and for making sure it remains on
board the vehicle should it be sold.
In the attached Warranty Booklet you will also find the description of the Services that Alfa Romeo offers to its customers, the
Warranty Certificate and the detail of the terms and conditions for maintaining its validity.
We are sure that these will help you to get in touch with and appreciate your new car and the service provided by the people at Alfa
Romeo.
Enjoy reading. Happy motoring!
IMPORTANT
This Owner Handbook describes all vehicle versions. Optional contents, equipment meant for specific Markets or particular
versions are not identified as such in the text: you need to consider only the information related to the version you own. Any
content introduced throughout the production of the model, outside the specific request of options at the time of purchase, will
be identified with the wording(where provided).
All data contained in this publication are intended to help you use your vehicle in the best possible way. Alfa Romeo S.p.A. aims
at a constant improvement of the vehicles produced. For this reason it reserves the right to make changes to the model
described for technical and/or commercial reasons.
For further information, contact an Alfa Romeo Dealership.

ACTIVE SAFETYSYSTEMS
The vehicle may be equipped with the
following active safety devices:
ABS (Anti-Lock Brakes);
DTC (Drive Train Control);
ESC (Electronic Stability Control);
TC (Traction Control);
PBA (Panic Brake Assist);
HSA (Hill Start Assist);
AST (Alfa™ Steering Torque);
ATV (Alfa™ Active Torque Vectoring).
For the operation of the systems, see the
following pages.
ABS (Anti-lock Braking System)
This system, which is an integral part of
the braking system, prevents one or more
wheels from locking and slipping in all
road surface conditions, irrespective of
the intensity of the braking action,
ensuring that the vehicle can be
controlled even during emergency
braking and optimising stopping
distances.
The system intervenes during braking
when the wheels are about to lock,
typically in emergency braking or
low-grip conditions, when locking may be
more frequent.
The system also improves control and
stability of the vehicle when braking on a
surface where the grip of the left and
right wheels varies, or on corners.The Electronic Braking Force Distribution
(EBD) system completes the system
allowing the brake force to be distributed
between the front and rear wheels.
System intervention
The ABS equipped on this vehicle is
provided with the "Brake by wire"
(Integrated Brake System - IBS) function.
With this system, the brake pedal command
given by pressing the brake pedal is not
transmitted hydraulically but electronically,
therefore, the light pulsation that could be
felt on the pedal with the traditional system
is no longer perceptible.
30) 31) 32) 33) 34) 35)
DTC (Drive Train Control)SYSTEM(where provided)
Some versions of this vehicle are
equipped with a four-wheel drive system
(AWD), activated on request, which offers
an optimal drive for countless driving
conditions and road surfaces. The system
reduces the slipping of the tyres to a
minimum, automatically redistributing
the torque to the front and rear wheels,
as needed.
To maximize fuel savings, the vehicle with
AWD automatically passes to rear
four-wheel drive (RWD) when the road
and environmental conditions are such
that they wouldn't cause the tyres to slip.
When the road and environmentalconditions require better traction, the
vehicle automatically goes to AWD mode.
36)
The driving mode, RWD or AWD, is shown
on the instrument panel display.
IMPORTANT If the system failure symbol
switches on, after starting the engine or
while driving, it means that the AWD
system is not working properly. If the
warning message activates frequently, it
is recommended to carry out the
maintenance operations.
37)
ESC (Electronic Stability Control)
SYSTEM
The ESC system improves the directional
control and stability of the car in various
driving conditions.
The ESC system corrects the car’s
understeer and oversteer, distributing
the brake force on the appropriate
wheels. The torque supplied by the
engine can also be reduced in order to
maintain control of the vehicle.
The ESC system uses sensors installed
on the car to determine the trajectory
that the driver intends to follow and
compares it with the car’s effective
trajectory. When the real trajectory
deviates from the desired trajectory, the
ESC system intervenes to counter the
vehicle’s understeer or oversteer.
66
SAFETY

AST (Alfa™ Steering Torque)SYSTEM
53)
The AST function uses the integration of
the ESC system with the electric power
steering to increase the safety level of
the whole vehicle.
In critical situations (braking on surfaces
with different grip conditions), through
the AST function the ESC system
controls the steering to implement an
additional torque contribution on the
steering wheel, to suggest the most
correct manoeuvre to the driver.
The coordinated action of the brakes and
steering increases the sensation of
safety and control of the vehicle.
ATV (Alfa™ Active Torque Vectoring)
SYSTEM
The dynamic drive control is used to optimize
and balance the drive torque between the
wheels of the same axis. The ATV system
improves the grip in turns, sending more drive
torque to the external wheel.
Given that, in a turn, the external wheels
of the car travel more than the internal
ones and therefore turn faster, sending a
higher thrust to the external rear wheel
allows for the car to be more stable and
to not suffer a phenomenon called
"understeer". Understeer occurs when,
during a turn, a car tends to widen the set
trajectory, in this situation the lateral
acceleration the car is subjected tobecomes higher that the grip of the tyres,
which are unable to maintain the car in
the trajectory set by the driver through
the steering angle determined by turning
the steering wheel.
WARNING
30)For maximum efficiency of the braking
system, a bedding-in period of about 500 km
(310 miles) is required: during this period it
is advisable to avoid sharp, repeated and
prolonged braking.
31)If the ABS intervenes, this indicates that
the grip of the tyres on the road is nearing its
limit: you must slow down to a speed
compatible with the available grip.
32)
The ABS cannot overrule the natural laws
of physics, and cannot increase the grip
available according to the condition of the road.
33)The ABS cannot prevent accidents, including
those due to excessive speed on corners, driving
on low-grip surfaces or aquaplaning.
34)The capability of the ABS must never be
tested irresponsibly and dangerously, in
such a way as to compromise personal
safety and the safety of others.
35)
For the correct operation of the ABS, the
tyres must of necessity be the same make and
type on all wheels, in perfect condition and, above
all, of the prescribed type and dimensions.
36)There may be a brief delay in shifting to
AWD mode after a tyre slipping event.
37)When a DTC system failure symbol
appears, the driver must be aware of the
different driving reaction and therefore
reduce the speed. The symbol
warns the
driver not to drive in areas that require
four-wheel drive or on snow-covered roads.38)The ESC system cannot alter the natural
laws of physics, and cannot increase grip,
which depends on the condition of the road.
39)The ESC system cannot prevent
accidents, including those due to excessive
speed on corners, driving on low-grip
surfaces or aquaplaning.
40)The capability of the ESC system must
never be tested irresponsibly and
dangerously, in such a way as to compromise
personal safety and the safety of others.
41)For the correct operation of the ESC
system, the tyres must necessarily be of the
same make and type on all wheels, in perfect
condition and, above all, of the prescribed
type and size.
42)ESC performance features must not
induce the driver to take unnecessary or
unwarranted risks. Your driving style must
always be suited to the road conditions,
visibility and traffic. The driver is, in any
case, responsible for safe driving.
43)For the correct operation of the TC
system, the tyres must of necessity be the
same make and type on all wheels, in perfect
condition and, above all, of the prescribed
type and dimensions.
44)TC performance features must not
induce the driver to take unnecessary or
unwarranted risks. Your driving style must
always be suited to the road conditions,
visibility and traffic. The driver is, in any
case, responsible for safe driving.
45)The TC system cannot overrule the
natural laws of physics, and cannot increase
the grip available according to the condition
of the road.
46)The TC system cannot prevent
accidents, including those due to excessive
speed on corners, driving on low-grip
surfaces or aquaplaning.
68
SAFETY

following items in sequence: "Settings",
"Safety", "Forward Collision Warning" and
"Status".
The system can be deactivated even with
the ignition device ON.
IMPORTANT The system status can be
changed with vehicle at a standstill only.
Activation/deactivation
The Forward Collision Warning system is
activated whenever the engine is started
regardless of that shown on the Connect
system.
Following a deactivation, the system will
not warn the driver about the possible
collision with the preceding vehicle,
regardless of the setting selected with
the Connect system.
IMPORTANT Each time the engine is
started, the system is activated
regardless of where was when it was
previously switched off.
This function is not active at a speed
lower than 4 mph (7 km/h) or higher than
125 mph (200 km/h).
The system is active when:
each time the engine is started;
is active (ON) on the Connect system;
the ignition device is at ON;
the vehicle speed is between 4 (7) and
125 mph (200 km/h);
the front seat belts are fastened;
the "Alfa DNA™ Pro" selector is not in
RACE position (where present).
Changing the system sensitivity
The sensitivity of the system can be
changed through the Connect system
menu, choosing from one of the following
three options: "Near", "Med" or "Far". See
the description in the Connect system
supplement for how to change the
settings.
The pre-set option is "Med". With this
setting, the system warns the driver of a
possible collision with the vehicle in front
when that vehicle is at a standard
distance, between that of the other two
settings.
With the system sensitivity set to "Far",
the system will warn the driver of a
possible collision with the vehicle in front
when that vehicle is at a greater distance,
thus providing the possibility of acting on
the brakes more lightly and gradually.
This setting provides the drivers with the
maximum possible reaction time to
prevent a potential accident.
With the option set to "Near", the system
will warn the driver of a possible collision
with the vehicle in front when that vehicle
is close. This setting offers the driver a
lower reaction time compared to the
"Med" and "Far" settings, in the event of a
potential collision, but permits more
dynamic driving of the vehicle.The system sensitivity setting is kept in
the memory when the engine is switched
off.
System limited operation signal
If the dedicated message is displayed, a
condition limiting the system operation
may have occurred. The possible reasons
of this limitation are something blocking
the camera view or a fault.
In this condition it will still be possible to
drive the car normally, but automatic
braking will not be available in the event
of an impending collision.
If an obstruction is signalled, clean the
area of the windscreen indicated in
fig. 69.
When the conditions limiting the system
functions end, this will go back to normal
and complete operation. Should the fault
persist, contact an Alfa Romeo
Dealership.
System failure signalling
If the system switches off and a
dedicated message is shown on the
display, it means that there is a fault on
the system.
In this case, it is still possible to drive the
vehicle, but you are advised to contact an
Alfa Romeo Dealership as soon as
possible.
72
SAFETY

Radar indication not available
If conditions are such that the radar
cannot detect obstacles correctly, the
system is deactivated and a dedicated
message appears on the display. This
generally occurs in the event of poor
visibility, such as when it is snowing or
raining heavily.
The system can also be temporarily
dimmed due to obstructions such as mud,
dirt or ice on the bumper. In such cases, a
dedicated message will be shown on the
display and the system will be
deactivated. This message can
sometimes appear in conditions of high
reflectivity (e.g. tunnels with reflective
tiles or ice or snow). When the conditions
limiting the system functions end, this
will go back to normal and complete
operation.
In certain particular cases, this dedicated
message could be displayed when the
radar is not detecting any vehicles or
objects within its view range.
If atmospheric conditions are not the real
reason behind this message, check if the
sensor is dirty. It could be necessary to
clean or remove any obstructions in the
area shown in fig. 68.
If the message appears often, even in the
absence of atmospheric conditions such
as snow, rain, mud or other obstructions,contact an Alfa Romeo Dealership for a
sensor alignment check.
In the absence of visible obstructions,
cleaning the radar surface, by manually
removing the decorative cover trim,
could be required. Have this operation
performed at an Alfa Romeo Dealership.
IMPORTANT It is recommended that you
do not install devices, accessories or
aerodynamic attachments in front of the
sensor or darken it in any way, as this can
compromise the correct functioning of
the system.
Frontal collision alarm with active
braking
(where provided)
If this function is selected, the brakes are
operated to reduce the speed of the
vehicle in the event of potential frontal
impact.
This function applies an additional
braking pressure if the braking pressure
applied by the driver does not suffice to
prevent potential frontal impact.
The function is active with speed above
4 mph (7 km/h).
Driving in special conditions
In certain driving conditions, such as, for
example:
driving close to a bend;
the vehicle ahead is leaving a
roundabout;
vehicles with small dimensions and/or
not aligned in the driving lane;
lane change by other vehicles;
vehicles travelling at right angles to
the vehicle.
system intervention might be
unexpected or delayed. The driver must
therefore be very careful, keeping
control of the vehicle to drive in complete
safety.
IMPORTANT In particularly complex
traffic conditions, the driver can
deactivate the system manually through
the Connect system.
Driving close to a bend
When entering or leaving a wide bend, the
system may detect a vehicle that is in
front of you, but that is not driving in the
same lane fig. 70. In cases such as these,
the system may intervene.
7006016S0005EM
73

WARNING
122)Never replace a fuse with another with
a higher amp rating; DANGER OF FIRE.
123)Before replacing a fuse, make sure
that the ignition device is at STOP and that
all devices are switched off and/or
disconnected.
124)Contact an Alfa Romeo Dealership if a
safety system (airbags, brakes),
transmission system (engine, gearbox) or
steering system general protection fuse
blows.
125)If a fuse blows again, contact an Alfa
Romeo Dealership.
126)If a general protective fuse
(MAXI-FUSE, MEGA-FUSE, MIDI-FUSE)
blows, contact an Alfa Romeo Dealership.
IMPORTANT
50)Never replace a fuse with metal wires or
anything else.
51)If it is necessary to wash the engine
compartment, take care not to directly hit
the fuse box and the window wiper motors
with the water jet.
TIRE REPAIR KIT
DESCRIPTION
127) 128) 129) 130) 131) 132) 133) 134) 135)
52)
3)
The Tire Repair Kit is located in the boot,
inside a specific container.
To access the Tire Repair Kit, open the
boot, lift the load platform.
The Tire Repair Kit includes also:
one tank 1 fig. 137 containing the
sealing fluid, provided with: filler tube
2 and adhesive label 3 with the writing
"Max. 50 mph (80 km/h)”, to be attached
in a position easily visible to the driver
(eg. on the dashboard) after repairing the
tyre;
compressor 4 complete with pressure
gauge and connectors;
an instruction leaflet, to refer to for
prompt and correct use of the Tire Repair
Kit and that must be then given to the
personnel dealing with the tyre treated
with sealant;
a pair of protective gloves;
some adaptors, for inflating different
elements.
IMPORTANT The sealing fluid is effective
with external temperatures of between
-40°F (-40°C) and 122°F (+50°C). The
sealing fluid has an expiry date.
INFLATION PROCEDURE
127) 128) 130) 131) 132) 133) 134) 135)
Proceed as follows:
engage the electric parking brake.
Insert the tank 1 fig. 138 containing the
sealing liquid in the proper compressor
holder, pressing down hard. Unscrew the
tyre valve cap, take out the filler hose
2 and tighten the ring nut on the tyre
valve;
13708066S0002EM
132
IN AN EMERGENCY

SCHEDULED SERVICING
Correct servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions.
For this reason, Alfa Romeo has planned
a series of checks and services at fixed
distance intervals and, for
versions/markets, where provided, at
fixed time intervals, as described in the
Scheduled Servicing Plan.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tyre pressure, etc.).
Scheduled Servicing is offered by an Alfa
Romeo Dealership according to a set
time schedule. If, during each operation,
in addition to the ones scheduled, the
need arises for further replacements or
repairs, these may be carried out with the
owner's explicit consent only.
IMPORTANT Scheduled Servicing
Coupons are required by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
It is advisable to inform the Alfa Romeo
Dealership of any small operating
irregularities without waiting for the next
service.
PERIODIC CHECKS
Every year or every600mi (1,000 km) or
before long trips check and, if necessary,
top up:
engine coolant level;
brake fluid level (if insufficient, see an
Alfa Romeo dealership as soon as
possible);
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washing/wiping
system and positioning/wear of wiper
blades.
Every1,800mi (3,000 km), check and
top up if required: engine oil level.
HEAVY USAGE OF THE CAR
If the vehicle is used under one of the
following conditions:
dusty roads;
short, repeated journeys (less than
4-5 mi (7-8 km)) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
in the event of a long period of
inactivity;
the following checks must be carried outmore often than indicated in the
Scheduled Servicing Plan:
check front and rear disc brake pad
condition and wear;
check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and rubber
elements (gaiters/sleeves/bushes, etc.);
check battery charge and battery fluid
level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change engine
oil and replace oil filter;
check and, if necessary, replace pollen
filter;
check and, if necessary, replace air
cleaner;
check and, if necessary, replace the
Bad Fuel fuel filter (where available).
142
SERVICING AND CARE

SCHEDULED SERVICING PLAN (2.2 JTD diesel engine versions)
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 mi (200,000 km)/10 years, must be cyclically repeated
starting from the first interval, thus following the same intervals as before.
Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check battery charge status with the proper instrument●●●●●●●●●●
Check tyre condition/wear and adjust pressure, if necessary.
Check the Tyre Repair Kit recharge condition and expiry date●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel warning
lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels (1)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation (2)
●●●●●●●●●●
Visually inspect conditions of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (gaiters, sleeves, bushes, etc.)
●●●●●
Check position/wear of front windscreen wiper blade●●●●●
(1) Top up using the fluids indicated in the “Fluids and lubricants” paragraph of the “Technical data” chapter and only after checking that the system is
intact.
(2) If the vehicle diagnostics shows the oil to be degraded to less than 20%, replacing the engine oil and filter is advised.
143

Use Features SpecificationOriginal fluids and
lubricantsApplications
Lubricants and greases
for drive transmissionATF synthetic lubricant 9.55550-AV5TUTELA TRANSMISSION
AS 8
Contractual Technical
Reference No. F139.I11Automatic transmission
SAE 70W API
GL-4 synthetic lubricant9.55550-MZ7TUTELA TRANSMISSION
GEARSYNTH LV
Contractual Technical
Reference No. F055.N15Manual gearbox
GETRAG G217 / 2.2 JTD
engine
SAE 75W-85 synthetic
lubricant9.55550-DA9TUTELA TRANSMISSION
LS AXLE FLUID
Contractual Technical
Reference No. F059.N15Differential
RDU 230-LSD RDU
210-eLSD RDU 210/215
-LSD / 2.2 JTD engine
SAE 75W-80 APL
GL-5 synthetic lubricant9.55550-DA10TUTELA TRANSMISSION
HYPOIDE GEAR OIL
Contractual Technical
Reference no. F060.N15AWD System FAD
transfer case
SAE 75W synthetic
lubricant9.55550-DA11TUTELA TRANSMISSION
TRANSFER CASE
Contractual Technical
Reference No. F061.N15AWD System TRANSFER
CASE
Lubricants and greases
for drive transmissionNLGI 0-1 grease for
constant velocity joints
with low friction
coefficient9.55580-GRAS IITUTELA STAR 700
Contractual Technical
Reference No. F701.C07Differential side constant
velocity joints
NLGI 1-2 molybdenum
disulphide grease for high
temperatures9.55580-GRAS IITUTELA ALL STAR
Contractual Technical
Reference No. F702.G07Wheel side constant
velocity joints
Brake fluid DOT 49.55597
MS.90039TUTELA BRAKE FLUID
EXTREME HT
Contractual Technical
Reference No. F001.N15Hydraulic brakes and
clutch controls
167

INDEX
“Alfa DNA” system............109
ABS (system)................66
Active safety systems...........66
AFS function................26
Airbag
Front airbags..............95
Side airbags...............99
Airbag (SRS supplementary
restraint system)............95
Alarm system................14
ATV (Alfa™ Active Torque
Vectoring) system...........68
Automatic dual-zone climate
control system.............30
Automatic transmission.........106
Battery..................148
Battery recharging............149
Bodywork (cleaning and
maintenance).............154
Bonnet . ...................34
Brakes
brake fluid level............147
Broken-down vehicle towing......138
BSM (Blind Spot Monitoring).......69
Carrying children safely.........83
Checking levels..............146
Child protection systems.........83
Child safety device.............16
Climate control system..........30CO2 emissions..............171
Control panel and on-board
instruments...............38
CONTROLS................177
Controls on tunnel..........177
Steering wheel control summary
table..................180
Tunnel control summary table . . .177
CONTROLS ON STEERING
WHEEL.................180
Cruise Control...............112
Daytime running lights (DRL)......25
Dimensions................163
Dipped headlights.............25
Dipped headlights
(changing a bulb)...........125
Direction indicators (changing a
bulb)...................126
Display....................40
Doors.....................14
Driving assistance systems.......69
Driving modes...............109
DTC (system)................66
Dusk sensor.................25
Electric parking brake..........103
Electric steering wheel heating.....22
Electric sunroof..............33
Electric windows..............32
Emergency starting...........134
Engine...................159engine coolant level .........147
Engine compartment..........146
Engine Immobilizer (system).......13
Engine oil
consumption . .............147
level check...............147
ESC (Electronic Stability Control)
system..................66
External lights...............24
Fluids and lubricants..........166
Fog lights (bulb replacement).....126
Forward Collision
Warning (system) . . ..........71
Front ceiling light..............28
Front fog lights . . .............25
Front light cluster with main
beam/dipped beam halogen
headlights (bulb replacement) . . .125
Front light cluster with main
beam/dipped beam Xenon gas
discharge headlights (bulb
replacement). .............127
Front seat electric heating........19
Front seats (electric adjustment)....18
Front seats (manual adjustments)....18
Fuel consumption............170
Fuel cut-off system...........137
Fuse boxes................128
Fuses (replacement)...........127
Hazard warning lights..........122