differential AUDI A4 1995 B5 / 1.G 01A Transmission Assembly Workshop Manual

34-44


8 -
Torsen differential
Can only be serviced by manufacturerRemoving and installing together with
cover Page 34
-39

9 -
Bearing
10 -
Bearing
11 -
Flange shaft
12 -
Torsen differential cover
13 -
Compression spring
Between Torsen differential and hollow
shaft
14 -
Input shaft Disassembling and assembling Page 35
-1
15 -
Transmission cover
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34-45


16 -
Transmission housing
17 -
Ball bearing
Adjusting thickness Input shaft,
adjusting Page 35
-17

18 -
Differential
Removing and installing Page 39
-16
Disassembling and assembling Page 39
-21

19 -
Drive pinion
Disassembling and assembling drive pinion
and hollow shaft Page 35
-21

20 -
Radial tapered roller bearing
Adjusting Page 39
-39
21 -
Hollow shaft
Disassembling and assembling drive pinion
and hollow shaft Page 35
-21

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Assembly overview

I - Input shaft ball bearing and multi-
function switch, removing and installing
Page 34
-47

II - Input shaft, drive pinion, hollow shaft,
selector rods, transmission cover and
Torsen differential cover, removing and
installing Page 34
-51

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34-47


Input shaft ball bearing and multi-function
switch, removing and installing

1 -
Transmission housing
With differential and flange shaftsRemoving and installing flange shafts
Page 39
-1
Removing and installing differential
Page 39
-16

Removing and installing speedometer
Vehicle Speed Sensor (VSS) Page 39
-
13

Removing and installing speedometer drive
gear Page 39
-14

Breather installation position Fig. 1
2 -
Torx bolt
Always replace35 Nm (26 ft lb)Self-locking
3 -
Guide sleeve Installed with O-ring and seal for input shaft
Page 30
-20

4 -
Dished washer
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34-51


Input shaft, drive pinion, hollow shaft,
shift rods, transmission cover and Torsen
differential cover, removing and installing

1 -
Transmission housing
2 -
Input shaft
Disassembling and assembling Page 35
-1
Adjusting Page 35
-17
Servicing input shaft bearings Page 35
-1
3 -
Shift rod with shift fork for 3rd and 4th
gear
Disassembling and assembling Page 34
-79

Replacing bushings Page 34
-84
4 -
Left stop bolt
40 Nm (30 ft lb)
5 -
Sealing washer
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34-53


13 -
Drive pinion with hollow shaft
Disassembling and assembling Page 35
-21

Adjusting Page 39
-34
Servicing drive pinion and hollow shaft
bearings Page 35
-21

14 -
Transmission cover
Removing and installing oil collector tray
Fig. 1

15 -
Torx bolt
22 Nm (16 ft lb)
16 -
Compression spring
17 -
Torsen differential cover Removing and installing with transmission
installed Page 34
-39

Removing and installing Torsen differential
from cover Page 34
-68

Servicing cover Page 34
-68
18 -
Torx bolt
22 Nm (16 ft lb)
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34-55

Input shaft ball bearing, multi-function
switch, input shaft, drive pinion, shift
rods, transmission cover and Torsen
differential cover, removing and
installing


Notes:

To remove the above-mentioned components it
is not necessary to remove the differential.
Removal is only necessary when adjustments
have to be performed Page 39
-37
, list of
adjustments

Special tools and equipment

VW309 holding plate
VW353 transmission support
3235 press device
VAG1306 drip tray
VAG1582 taper roller bearing puller

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34-58


- Remove cover -A- together with Torsen differential from transmission
cover -B-.
- Remove compression spring from drive pinion.
- Remove transmission cover -B- from transmission housing -C-.

- Remove bolts (arrows) and pull out multi-function switch.
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34-65


- Make sure dowel sleeves for transmission cover -A- are installed in
transmission housing -B- (arrows).
- Install transmission cover onto transmission housing.

- Make sure dowel sleeves for cover -A- are installed in transmission
cover -B- (arrows).
- Install compression spring -C-.
- Install Torsen differential cover -A- onto transmission cover -B-.
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