ECU AUDI A4 1995 B5 / 1.G 01A Transmission Differential Assembly Workshop Manual

39-123


6 -
Small tapered roller bearing inner race1)
Removing Fig. 3Installing Fig. 4
7 -
Bolt
Always replaceLightly tighten bolts, then tighten diagonally
to correct torque 60 Nm (44 ft lb) + 1/8 turn (45 )Allocation parts catalog
8 -
Differential housing1)
9 -
Ring gear1)
Matched with pinion shaft (in ring gear and
pinion set) Select correct version according to code
letters parts catalog Remove differential housing using mandrel
Fig. 9

Installing on differential housing Fig. 10
10 -
Roll pin
For securing differential bevel gear shaft
for differential bevel gears Drive in flush
Pa
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pair&id=AUDI.B5.TM02.39.15

39-124


11 -
Large tapered roller bearing inner race1)
Removing Fig. 5Installing Fig. 6
12 -
Large tapered roller bearing outer race1)
Removing Fig. 7Installing Fig. 8
13 -
Shim S1
Note thicknessList of adjustments Page 39
-149
14 -
Threaded piece
15 -
Differential bevel gears, large
Installing Fig. 11Adjusting Fig. 12
16 -
Differential bevel gears, small
Installing Fig. 11
17 -
Differential bevel gear shaft
Drive out using driftCarefully drive in, so that thrust washer is
not damaged Secure with roll pin (item -10-)
Pa
ge 5 of 14 Differential, disassemblin
g and assemblin
g
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pair&id=AUDI.B5.TM02.39.15

39-131


WARNING!
Wear protective gloves. Fig. 10 Installing ring gear
- Use 2 centering pins -A- (locally available) as guides.
-
Heat ring gear to approx. 100 C (212 F) and install.

Fig. 11 Installing differential bevel gears
- If large differential bevel gears have been replaced, measure and
select new shims Fig. 12
.
- Insert large differential bevel gears with measured shims.
-
Install small differential bevel gears (turned 180 ) from their final
position, and rotate into place (arrow). - Install and align thrust washers.
- Insert threaded pieces.
- Drive differential gear shaft for bevel gears in to stop and secure with
roll pin.
Pa
ge 12 of 14 Differential, disassemblin
g and assemblin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.15