engine AUDI A4 1995 B5 / 1.G APB Engine Lubrication System Components Owner's Manual
Page 53 of 74
17-49
      
WARNING! 
     
Do not open air conditioner refrigerant 
circuit. 
    
Notes: 
Note:  
Use a separate container to collect the engine oil.   -  Detach air conditioner compressor -1...3-.
Watch position of guide bushes when installing.When installing, insert bolt -1- in the compressor first. To prevent damage to the condenser and refrigerant lines/hoses, 
ensure that the lines and hoses are not stretched, kinked or bent. 
- Drain engine oil.
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Page 57 of 74
17-53
      
-  Clean both sealing surfaces for lower section of 
oil pan; ensure that they are free of oil and 
grease. 
     
Note:  
     Do not use any adhesive or sealant. 
     
-  Install new gasket on lower section of oil pan 
and install on upper section of oil pan with two 
diagonally opposite bolts. 
     
-  Tighten all securing bolts hand-tight.
     
-  Tighten bolts to 10 Nm with torque wrench, 
working from the center outwards. 
     
-  Install new seal on oil drain plug and tighten to 
30 Nm. 
     
-  Fill up engine oil.
     
       Repair Manual, Maintenance
   
     
- Install subframe. 
     
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Page 60 of 74
17-55
      
Front sealing flange and oil pump drive 
chain, removing and installing
 
     
Removing  
     
-  Remove ribbed belt   Page 13
-1 .
     
-  Remove toothed belt   Page 13
-4 .
     
- Drain engine oil. 
     
   Use a separate container to collect the engine 
oil. 
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Page 64 of 74
17-59
 
    
Removing and installing chain sprocket on crankshaft   Page 17
-62
 .   
Installing  
Install in the opposite order to removing. When installing, note the 
following points:   
Note:  
The front sealing flange must be installed within 5 minutes of applying 
silicone sealant D 454 300 A2.   -  Remove oil pump together with shorter oil supply line. 
-  Take out oil pump sprocket and remove drive chain from crankshaft. 
-  Remove any residues of sealant on front of oil pan or engine block, if 
necessary. 
-  Clean sealing surfaces; ensure that they are free of oil and grease.
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Page 71 of 74
17-65
      
Oil pressure and oil pressure switch, 
checking
 
     
Note:  
     Servicing and checking function of oil pressure 
warning lamp and buzzer: 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations   
     
Test procedure  
    
-  Remove oil pressure switch (F1) and screw oil pressure switch into 
tester. 
-  Screw tester into oil pan in place of oil pressure switch. 
-  Connect brown wire of tester to ground (GND) (-).
-  Using test leads from VAG 1594, connect diode test lamp VAG 1527 
between positive battery terminal (+) and oil pressure switch. 
-  Start engine and gradually increase engine speed.
   LED should light up at 1.2...1.6 bar, otherwise replace oil pressure 
switch. 
-  Increase engine speed further.
  
At 2000 RPM and an oil temperature of 80 C oil pressure should be at 
least 2.0 bar. 
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Page 72 of 74
17-66
      
Engine oil, specifications
 
      A high-quality multigrade oil is put in at the 
factory: this can be used all year round, except in 
extremely cold climates.   
     
Viscosity grades and oil specifications  
      Viscosity grades and oil specifications  
       Repair Manual, Maintenance   
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Page 73 of 74
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Oil level, checking
 
     
Test conditions  
     
Oil temperature above 60 C. 
     
Vehicle level. 
     The vehicle must be standing on level 
ground when checking the oil level. Wait for 
a few minutes after switching off the engine 
to allow the oil to flow back into the oil pan. 
     
Test sequence  
     
-  Pull out dipstick, wipe off with a clean cloth and 
insert it again as far as it will go. 
     
-  Pull out dipstick again and read oil level.
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