engine AUDI A4 1995 B5 / 1.G AWM Engine Sealing Flanfes And Flywheel Drive Plate Workshop Manual

Page 6 of 20

13-52

Removing

Engine in vehicle
Lock carrier must be in service position
Page 13
-1 .

- Remove toothed belt Page 13
-40
.

- Unbolt stop for torque reaction support -arrows-.

- Remove toothed belt sprocket from crankshaft. To do this, counter hold
sprocket with 3415.
Pa
ge 6 of 20 Sealin
g flan
ges and fl
ywheel/drive
plate, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.2

Page 11 of 20

13-57

Removing

Engine in vehicle
Lock carrier must be in service position
Page 13
-1 .

- Remove toothed belt Page 13
-40
.

CAUTION!

The air conditioner refrigerant circuit must
not be opened.

- Disconnect A/C compressor from bracket and
secure to body with wire.

- Unbolt bracket for A/C compressor -Item 5 -,
Page 13
-15


- Unbolt stop for torque reaction support -arrows-.
Pa
ge 11 of 20 Sealin
g flan
ges and fl
ywheel/drive
plate, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.2

Page 14 of 20

13-60


Note:
The bead of sealant must not be thicker than 3 mm, otherwise excess
sealant will enter the oil pan and obstruct the strainer in the oil intake line.
Note:
Use guide sleeve T10053/1 to attach the sealing flange with sealing ring
installed.
Note:
After assembly, the sealant must dry for approx. 30 min. Only then may
the engine be filled with oil. - Apply bead of silicone sealant -arrow-onto clean sealing surface of
sealing flange, as illustrated (arrow).
Sealant bead width -arrows-: 2 to 3 mm
- Install sealing flange immediately, and tighten all bolts lightly.
- Tighten sealing flange bolts in diagonal sequence.
- Install oil pan Page 17
-23
.
Pa
ge 14 of 20 Sealin
g flan
ges and fl
ywheel/drive
plate, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.2

Page 16 of 20

13-62

Dual mass flywheel/drive plate,
removing and installing


Dual-mass flywheel

Special tools and equipment

Removing
Counter-hold tool 10-201

- Reverse position of counter-hold tool 10-201 for loosening/tightening
bolts.
- Mark position of flywheel relative to engine.
- Unbolt flywheel.
Pa
ge 16 of 20 Sealin
g flan
ges and fl
ywheel/drive
plate, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.2

Page 18 of 20

13-64

Drive plate

Special tools and equipment

Removing
Counter hold VW 558 Hex bolt M8 x 45 and two M10 hex nutsCaliper gauge or depth measure

- Secure counter hold tool VW 558 to drive plate with hex bolt M8 x 45 -
Item 2-. Place two M10 hex nuts between counter-hold tool and drive
plate.
- Mark position of drive plate relative to engine.
- Unbolt drive plate.
Pa
ge 18 of 20 Sealin
g flan
ges and fl
ywheel/drive
plate, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.2