engine AUDI A4 1995 B5 / 1.G Engine Oil Level Checking Workshop Manual

Page 1 of 111

10


Description of work

Engine oil level, checking

After turning engine OFF, wait approximately 3
minutes to allow oil to flow back into oil pan.

- Remove dipstick, wipe with a lint free cloth, and
re-insert fully.

Note:
Please observe waste disposal requirements!

- Remove dipstick and read oil level:

Marking ranges on dipstick.
CAUTION!
If oil level is above -a - there is risk of damage to Three Way
Catalytic Converter.
a - Oil level must be at top edge of shaded area but under no condition
above.
b - Oil may be topped off.
c - Oil must be topped off.
Pa
ge 1 of 111 Descri
ption of wor
k
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.ME01.01.6

Page 2 of 111

11

Engine oil, topping off


Specifications:

Temperature ranges
A = energy-conserving oil
B = multi-grade oil
Multi-grade oils specification API-SF or API-SG
Pa
ge 2 of 111 Descri
ption of wor
k
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.ME01.01.6

Page 3 of 111

12

Engine oil, oil filter; replacing


Notes:
Replace oil drain plug seal.
Use VAG 1307 or 1358 to extract engine oil. For
rapid extration of oil on V6 engines use probe
VAG 1358A/4.
Please observe waste disposal requirements!
Do not clean and re-use oil fiter!
Tightening torque of oil drain plug: 40 Nm (30 ft
lb).
Engine oil capacity (with filter change)

1.8 liter 5V turbo: 3.5 liter (3.7 qt)
2.7 liter V6 5V turbo: 6.0 liter (6.3 qt.)
2.8 liter V6 5V: 5.7 liter (6.0 qt.)

Procedure

- Loosen oil filter with tensioning strap (e.g. Hazet
2171-1 or equivalent) and remove.
Pa
ge 3 of 111 Descri
ption of wor
k
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.ME01.01.6

Page 4 of 111


- Clean sealing surface on engine.

- Lightly oil rubber seal.

- Thread on new filter and tighten by hand.
Pa
ge 4 of 111 Descri
ption of wor
k
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.ME01.01.6

Page 5 of 111

13

Engine and engine compartment - visual
inspection


WARNING!

Repair any defects found.

- Visually inspect engine and engine compartment
for leaks and damage.

- Visually inspect lines, hoses, and connections of
fuel system, brake system, and cooling and
heating system for leaks, worn areas, porosity,
and deterioration.
Pa
ge 5 of 111 Descri
ption of wor
k
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.ME01.01.6

Page 6 of 111

14

Cooling system antifreeze protection
and coolant level, checking


CAUTION!

Part numbers are for reference only. Always
check with your Parts Dept. for the latest
parts information.
Coolant antifreeze, Part No. G 11 prevents frost
and corrosion damage, lime deposits, and also
raises the boiling temperature. Cooling system
must be filled year round with antifreeze and
corrosion protection agent.
Concentration of coolant must not be reduced by
adding wa ter, even during summer or in warmer
climates. Coolant antifreeze percentage must be
at least 40%.
Because of its high boiling point, coolant
contributes to safe operation at high engine load,
especially in warmer climates.

- Check concentration of coolant antifreeze.

Antifreeze protection must be approximately
-25 C (-13 F) for US and -35 C (-31 F)
for Canada.

For antifreeze protection down to
Pa
ge 6 of 111 Descri
ption of wor
k
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.ME01.01.6

Page 10 of 111

16

Delivery inspection:
At delivery inspection coolant level must be at
max. mark on expansion tank (engine cold).

Inspection service:
Coolant level between min. and max. markings.
With engine cold, coolant level must be between
min. and max. markings of reservoir; with engine
warm, level may be slightly above max. marking.
If coolant level is too low but antifreeze protection
is adequate, add required amount of mixture.
If coolant level is too low but antifreeze protection
adequate, add missing quantity according to
following mixing ratios:

Antifreeze
protection down to Coolant
additive Water
-25 C (-13 F)
approx. 40 % approx. 60
%
-35 C (-31 F) approx. 50 % approx. 50
%
-40 C (-40 F) approx. 50 % approx. 50
%
Pa
ge 10 of 111 Descri
ption of wor
k
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.ME01.01.6

Page 14 of 111

20

Connecting Scan Tool (ST) VAG 1551- (from
m.y. 1997)

DLC is located below driver's knee bar to left
side of steering wheel

Continuation for all vehicles
VAG 1551 displays all known address words in sequence. - Connect Scan Tool VAG 1551/1552 with diagnostic cable VAG 1551/3.
- Start engine and run at Closed Throttle Position.
- Press brake pedal briefly once.
- Press print button to switch printer on (indicator lamp in button lights
up).
- Press key -1- for "Rapid Data Transfer" mode.
- Press key -O- twice to enter address word 00 for "Automatic Test
Sequence".
- Press -Q- key to confirm input.
Pa
ge 14 of 111 Descri
ption of wor
k
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.ME01.01.6

Page 16 of 111

22

Spark plugs, replacing


Note:
To replace spark plugs, use Spark Plug Wrench 3122B. - Remove engine cover.
- Install new spark plugs.

Tightening torque: 30 Nm (22 ft lb)
Pa
ge 16 of 111 Descri
ption of wor
k
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.ME01.01.6

Page 21 of 111

27

V-belt and ribbed belts, replacing (4-
cylinder engine AEB)


Lock carrier must be in service position Page 24


Removing

Vehicles with air conditioner

- Remove noise insulation Page 18
.

All models - Loosen securing bolts of tensioning roller for ribbed belt for A/C
compressor (arrows).
- Loosen ribbed belt and remove.

- To loosen ribbed belt, turn tensioning element in direction of arrow.
Pa
ge 21 of 111 Descri
ption of wor
k
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.ME01.01.6

Page:   1-10 11-20 next >