engine AUDI A4 1995 B5 / 1.G Heating And Ventilation System Servicing Workshop Manual
Page 10 of 24
87-160
      
-  Release pressure in coolant system by opening 
cap at coolant expansion tank. 
     
WARNING! 
     
With hot engine, cooling system is under 
pressure. 
     Coolant expansion tank cap must be 
removed slowly. 
    
CAUTION!  -  Clamp coolant hoses -A- and -B- with VAG3094 (or equivalent) and 
remove from heater core inlet/outlet. 
-  Place catch basin below heater core connection -A- and carefully blow 
coolant out of heater core with compressed air through connection -B-. 
-  Remove A/C system vacuum supply hose from engine and attach at 
heater core inlet/outlet. 
- Remove boot -C-.
Dispose of used coolant properly. Check local regulations.Do not re-use used coolant.
Pa
ge 10 of 24 Heatin
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11/21/2002 htt
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.HA01.87.22 
Page 11 of 24
87-161
 
    
CAUTION! 
Immediately plug open connections on A/C components and lines to 
prevent dirt and moisture contamination.  -  Remove bolt -A-: tightening torque 15 Nm (11 ft lb).
-  Loosen refrigerant line clamp and remove lines from evaporator.
-  Secure refrigerant lines in engine compartment to allow unobstructed 
evaporator re-installation. 
-  Use blank plug from a replacement evaporator -C- to seal the 
connections at the evaporator; this also aids with evaporator re-
installation. 
    
- Remove boot -D-.
-  Disconnect low pressure switch -F73- electrical connection and secure 
connector end to evaporator fixture. 
Pa
ge 11 of 24 Heatin
g and ventilation s
ystem, servicin
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11/21/2002 htt
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play?action=Goto&t
yp
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pair&id=AUDI.B5.HA01.87.22 
Page 16 of 24
Install refrigerant lines free of stress.Evacuate refrigerant circuit and charge system with refrigerant R134a 
 page 87
-204
 . 
Fill with fresh coolant/anti-freeze and bleed cooling system   Repair 
Manual, "General, Engine," Repair Group 19. 
Pa
ge 16 of 24 Heatin
g and ventilation s
ystem, servicin
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11/21/2002 htt
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Page 17 of 24
87-165
      
Heater/air conditioner assembly, 
removing and installing (1997  )
 
     
CAUTION! 
     
Obtain security code for anti-theft radio.
     Note customer's pre-set radio stations.
     Move power seats to most rearward 
position. 
     Switch off ignition and disconnect battery 
ground (GND) strap. 
     
-  Release pressure in coolant system by opening 
cap at coolant expansion tank. 
     
WARNING! 
     With hot engine, cooling system is under 
pressure. 
     Coolant expansion tank cap must be 
removed slowly. 
     Dispose of used coolant properly. Check 
local regulations. 
Pa
ge 17 of 24 Heatin
g and ventilation s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.HA01.87.22