AUDI A4 1996 B5 / 1.G 01W Transmission Speedometer Vehicle Speed Sensor Workshop Manual

39-7


Speedometer Vehicle Speed
Sensor (VSS) -G22- and
sensor drive gear, removing
and installing

Transmission installed

- Observe general repair instructions Page 00
-
10
.

Vehicle Speed Sensor (VSS) -G22-,
removing and installing


Removing

Installing - Disconnect harness connector at Vehicle Speed Sensor (VSS) -A-.
- Press retaining clip down, turn sensor sideways and remove upward.
- Replace O-ring -B-.
- Install sensor and lock into place.
- Handle sensor carefully. If damaged, speed readings may not be
correct.
Pa
ge 1 of 5 S
peedometer Vehicle S
peed Sensor
(VSS
) -G22- and sensor drive
gear, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.39.2

39-8

Speedometer drive gear, removing and
installing


Special tools and equipment

VW195 arbor
VW295 needle bearing drift
VW681 extractor lever
VAG1306 drip tray

Removing

- Remove left drive flange and seal -B- Page 39
-1 .
- Remove Vehicle Speed Sensor (VSS) Page 39
-7 .
Pa
ge 2 of 5 S
peedometer Vehicle S
peed Sensor
(VSS
) -G22- and sensor drive
gear, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.39.2

- Press retaining clips in direction of arrows using screwdriver.
- Remove drive gear by prying out, alternating between sides.
Pa
ge 3 of 5 S
peedometer Vehicle S
peed Sensor
(VSS
) -G22- and sensor drive
gear, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.39.2

39-9

Installing
Installation is the reverse order of removal, note
the following:

Note:
Carefully install drive gear onto differential
without canting. Do not use force: the drive gear
can break easily.
Installation position:

The drive peg of the drive gear -A- faces seal -B- and locks into groove in
the differential.
The retaining clips (arrows) lock in the circumferential groove in the
differential.
Tightening torques - Always replace seal -B- and circlip -C- Page 39
-3 .
- Drive in drive flange using VW295 needle bearing drift.
- Top up and check transmission fluid Page 34
-36
.
Component

Tightening torque
Drive axle to drive flange M8 40 Nm (30 ft lb)

M10 77 Nm (57 ft lb)
Heat shields over drive axles to transmission
Pa
ge 4 of 5 S
peedometer Vehicle S
peed Sensor
(VSS
) -G22- and sensor drive
gear, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.39.2

23 (17 ft lb)
Pa
ge 5 of 5 S
peedometer Vehicle S
peed Sensor
(VSS
) -G22- and sensor drive
gear, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.39.2