AUDI A4 1996 B5 / 1.G 01W Transmission Speedometer Vehicle Speed Sensor Workshop Manual
Page 1 of 5
39-7
 
     
Speedometer Vehicle Speed 
Sensor (VSS) -G22- and 
sensor drive gear, removing 
and installing 
     
Transmission installed 
     
-  Observe general repair instructions   Page 00
-
10
 . 
     
Vehicle Speed Sensor (VSS) -G22-, 
removing and installing
 
     
Removing  
    
Installing   -  Disconnect harness connector at Vehicle Speed Sensor (VSS) -A-.
-  Press retaining clip down, turn sensor sideways and remove upward.
- Replace O-ring -B-.
-  Install sensor and lock into place.
-  Handle sensor carefully. If damaged, speed readings may not be 
correct. 
Pa
ge 1 of 5 S
peedometer Vehicle S
peed Sensor 
(VSS
) -G22- and sensor drive 
gear, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.39.2 
Page 2 of 5
39-8
      
Speedometer drive gear, removing and 
installing
 
     
Special tools and equipment  
     
VW195 arbor
     VW295 needle bearing drift
     VW681 extractor lever 
     VAG1306 drip tray
     
Removing  
    
-  Remove left drive flange and seal -B-   Page 39
-1 .
-  Remove Vehicle Speed Sensor (VSS)   Page 39
-7 .
Pa
ge 2 of 5 S
peedometer Vehicle S
peed Sensor 
(VSS
) -G22- and sensor drive 
gear, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.39.2 
Page 3 of 5
    
-  Press retaining clips in direction of arrows using screwdriver.
-  Remove drive gear by prying out, alternating between sides.
Pa
ge 3 of 5 S
peedometer Vehicle S
peed Sensor 
(VSS
) -G22- and sensor drive 
gear, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.39.2 
Page 4 of 5
39-9
      
Installing  
      Installation is the reverse order of removal, note 
the following:  
     
Note:  
     Carefully install drive gear onto differential 
without canting. Do not use force: the drive gear 
can break easily. 
      Installation position:  
    
The drive peg of the drive gear -A- faces seal -B- and locks into groove in 
the differential.  
The retaining clips (arrows) lock in the circumferential groove in the 
differential.  
Tightening torques   -  Always replace seal -B- and circlip -C-   Page 39
-3 .
-  Drive in drive flange using VW295 needle bearing drift.
-  Top up and check transmission fluid   Page 34
-36
 .
Component  
  
Tightening torque  
Drive axle to drive flange   M8   40 Nm (30 ft lb)  
  
M10   77 Nm (57 ft lb)  
Heat shields over drive axles to transmission     
Pa
ge 4 of 5 S
peedometer Vehicle S
peed Sensor 
(VSS
) -G22- and sensor drive 
gear, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.39.2 
Page 5 of 5
23 (17 ft lb)  
Pa
ge 5 of 5 S
peedometer Vehicle S
peed Sensor 
(VSS
) -G22- and sensor drive 
gear, removin
g and installin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.39.2