engine AUDI A4 1996 B5 / 1.G AEB ATW Engines Lubrication System Components Workshop Manual

17-1


Lubrication system
components, removing and
installing

WARNING!

Do not re-use any fasteners that are worn or
deformed in normal use.
Some fasteners are designed to be used only
once, and are unreliable and may fail if used
a second time. This includes, but is not
limited to, nuts, bolts, washers, circlips and
cotter pins. Always follow the
recommendations in this manual-replace
these fasteners with new parts where
indicated, and any other time it is deemed
necessary by inspection.

CAUTION!
If large quantities of metal particles or other
deposits (caused, for example, by partial
seizure of the crankshaft or connecting rod
bearings) are found in the engine oil, the oil
passages must be cleaned thoroughly and
the oil cooler replaced in order to prevent
further damage from re-occurring.
Do not overfill with oil past the MAX mark on
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17-4


19 -
Bolt
45 Nm (33 ft lb)
20 -
Oil drain plug 50 Nm (37 ft lb)
21 -
Sealing washer Always replace
22 -
Oil pan Removing and installing Page 17
-9
Clean contact surface before installingWhen installing oil pan on removed engine,
note that oil pan is aligned with metal plate
on flywheel side (i.e. oil pan projects out
over engine block 0.8 mm 0.031 in.) Before installing oil pan, spread thin coat of
sealant AMV 174 004 01 on sealing
surface between oil seal carrier and engine
block
23 -
Bolt 10 Nm (7 ft lb)Use 3249 hex ball socket to remove and
install two rear bolts on transmission Tighten diagonally in sequence
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17-5


CAUTION!
Part numbers are listed here for reference only.
Always check with your Parts department for
the latest information. 24 -
Gasket
Always replace
25 -
Bolt 10 Nm (7 ft lb)
26 -
Oil return line From turbocharger
27 -
Gasket Always replaceInstall dryOnly spread thin coat of sealant AMV 174
004 01 on front and rear sealing surfaces
between oil seal carrier and engine block
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17-7


11 -
Engine oil temperature sensor -G8-
10 Nm (7 ft lb)
12 -
Sealing washer If leaking, cut open and replace
13 -
O-ring Always replaceSnap into grooves on oil cooler
14 -
Oil cooler Refer to "CAUTION!" Page 17
-1
Coolant hose connection diagram Page 19
-2
15 -
Oil filter
Follow filter change intervalsUse 3417 oil filter wrench to removeFollow installation notes found on oil filterTightening torque: 20 Nm (15 ft lb)
16 -
Nut 25 Nm (18 ft lb)
17 -
Hex socket bolt 25 Nm (18 ft lb)
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17-9

Oil pan, removing and installing


Special tools and equipment

10-222A engine support bridge with 10-222A/1
bracket for engine
2024A engine sling
3249 puller
VAG1202A engine hoist
AMV 174 004 01 sealant

Note:
Always replace gaskets.

Removing

- Remove noise insulation panel (arrows).
- Drain engine oil.
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17-11

- Remove side brace from left side of torque
support bracket.

Note:
Illustration is shown with engine removed. - Remove torque support bracket from engine (arrows).

- Cut tie wraps (arrows), open bracket for starter wiring and remove
wiring.
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17-12


- Remove hose from turbocharger at air guide tube in lock carrier
(arrow).

- Remove both nuts -1- from lower engine mount.
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17-13

- Remove engine covers.

- Set 10-222A engine support bridge on fender mounting edges.

WARNING!
Mounting hooks and pins on the engine sling must be secured with
the positioning lock (arrows). - Remove mounting eye from 2024A engine sling.
- Insert bolt -1- in center bore of 2024A engine sling and secure using
cotter pin.
- Attach 2024A engine sling bolt to 10-222A engine support bridge
spindle.
- Attach 2024A engine sling to mounting eyes at front and rear of engine.
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17-14

- Using 10-222A engine support bridge spindle, lift
up engine as far as possible.

Note:
Lift engine only as far as possible without over-
stretching or damaging any pipes or coolant
hoses. Check for clearance of viscous fan; if
necessary remove.

- Release tension on ribbed belt Page 13
-
15
.

- Secure belt pulley for viscous fan using M5 x 60 mm bolt and unbolt
using 8mm hex socket wrench.
- Remove viscous fan and place forward in fan frame.

- Use VAG1202A engine hoist to support subframe.
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17-15


Note:
Only loosen or lower subframe at front to avoid changing wheel
alignment. - First remove front bolts -2- and -3- from subframe, then remove bolt -1-
.

- Using VAG1202A engine hoist slowly lower subframe.
- Pull out VAG1202A engine hoist and swing stabilizer down.
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