warning AUDI A4 1996 B5 / 1.G AEB Engine Motronic MFI And Ignition System
Page 5 of 135
24-5
      
Safety precautions
 
     
WARNING! 
     
Fire hazard! Do not smoke, work near heaters 
or open flame, or have anything nearby that 
could ignite fuel. The fuel system is under 
pressure. Before opening, cover connections 
with a rag, and open carefully to release 
pressure. Be alert when working on or near 
the engine and ignition wires. High secondary 
ignition voltage can cause serious personal 
injury and damage vehicle components.  
     
DO NOT touch or disconnect ignition system 
wires when the engine is running or being 
cranked at starting RPM. 
     DO NOT operate starter if fuel injectors are 
removed. 
     
Be sure the ignition is switched OFF, when: 
     Disconnecting or connecting the battery, 
ignition wires, or test equipment leads 
     Disconnecting fuel injection system wiring
     Washing the engine or engine 
compartment. 
Pa
ge 5 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
Page 124 of 135
24-91
      
Fuel injectors, checking for leakage
 
     
WARNING! 
     
The fuel system is under pressure! Before 
loosening hoses or opening the test 
connection, cover the connection with a rag. 
Only then, open carefully to slowly release 
pressure. 
     
Required special tools and test equipment  
     
VW 1594 connector test kit 
     VAG 1630 digital potentiometer 
     VAG 1602 fuel analyzer 
     
Checking  
     
-  Disconnect harness connector for Camshaft 
Position (CMP) sensor -G40-. 
     
-  Disconnect vacuum hose from fuel pressure 
regulator. 
     
-  Remove fuel rail together with fuel injectors.
    
Pa
ge 124 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
Page 128 of 135
     
WARNING! 
     
The fuel system is under pressure! Before 
loosening hoses or opening the test 
connection, cover the connection with a rag. 
Only then, open carefully to slowly release 
pressure. 
Pa
ge 128 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1