engine AUDI A4 1996 B5 / 1.G Generator Workshop Manual

Page 2 of 14

27-27

Vehicles with 4-cylinder gasoline
engines


Removing

1.8 Liter/110 kW, 5V Turbo

- Disconnect air duct -1- for charge air cooler from throttle valve.

- Pivot ribbed belt tensioner in direction of arrow and remove ribbed belt
from generator pulley.
- Slowly release pressure on tensioner.
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Page 5 of 14

27-30

Vehicles with 6-cylinder gasoline
engines


Special tools, test equipment and auxiliary
items

3204 drift
Removing

- Remove two bolts -1- on air intake duct and then lift up back portion of
air intake duct -2-.
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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Page 6 of 14

27-31


Repair Manual, Body Exterior, Repair Group 63

Repair Manual, Body Exterior, Repair Group 50 - Remove noise insulation panel (arrows).
- Remove front bumper.
- Move lock carrier to service position.- Remove cover for engine and ribbed belt.

- Rotate tensioner for ribbed belt toward right using box wrench until
both holes are in alignment (lower arrows), and secure in place using
3204 drift.
- Remove ribbed belt from generator pulley.
Pa
ge 6 of 14 Generator, removin
g and installin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.EE01.27.2

Page 7 of 14

27-32

Vehicles with air conditioning
(Except 2.7 Liter/184 kW engine, 5V twin-turbo)

- Remove mounting clamp -1- for refrigerant lines above torque arm.
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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pair&id=AUDI.B5.EE01.27.2

Page 8 of 14

27-33

2.7 Liter/184 kW engine, 5V Twin-turbo only

All vehicles - Remove air duct -1- (arrow).
- Remove charge air cooler on right -2- (loosen hose connection above,
mounted on three rubber supports).

- Detach cable for starter and generator from bracket -1-.
To do this, cut both tie wraps -2- open and then release the snap
catches.
Pa
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11/20/2002 htt
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play?action=Goto&t
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pair&id=AUDI.B5.EE01.27.2