warning AUDI A4 1997 B5 / 1.G 01A Transmission Differential Assembly Workshop Manual
Page 9 of 14
39-128
 
    
WARNING! 
Wear protective gloves.  Fig. 4  Installing small tapered roller bearing inner race
- 
Heat bearing to approx. 100 C (212 F), install and press down.
    
Fig. 5  Removing large tapered roller bearing inner race
-  Before installing extractor, position 40-105 thrust piece on differential 
housing. 
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ge 9 of 14 Differential, disassemblin
g and assemblin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.15 
Page 10 of 14
39-129
 
    
WARNING! 
Wear protective gloves.  Fig. 6  Installing large tapered roller bearing inner race
- 
Heat bearing to approx. 100 C (212 F), install and press down.
    
Fig. 7  Removing large tapered roller bearing outer race from final 
drive cover 
-  After removing, check shims for damage.
Pa
ge 10 of 14 Differential, disassemblin
g and assemblin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.15 
Page 12 of 14
39-131
 
    
WARNING! 
Wear protective gloves.  Fig. 10  Installing ring gear
-  Use 2 centering pins -A- (locally available) as guides.
- 
Heat ring gear to approx. 100 C (212 F) and install.
    
Fig. 11  Installing differential bevel gears
-  If large differential bevel gears have been replaced, measure and 
select new shims   Fig. 12
 . 
-  Insert large differential bevel gears with measured shims.
- 
Install small differential bevel gears (turned 180 ) from their final 
position, and rotate into place (arrow). -  Install and align thrust washers.
- Insert threaded pieces. 
-  Drive differential gear shaft for bevel gears in to stop and secure with 
roll pin. 
Pa
ge 12 of 14 Differential, disassemblin
g and assemblin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.15