AUDI A4 1997 B5 / 1.G 01V Transmission Oil Pan And Oil Strainer Assembly Workshop Manual

38-1


Oil pan, oil strainer and valve
body, removing and installing

WARNING!

Do not run engine with the oil pan removed or
without ATF filling and do not tow vehicle.

Notes:

Always replace a soiled or faulty valve body.
Rules of cleanliness for working on automatic
transmissions page 37
-148
.

General repair notes page 00
-27
.

Coat O-rings and sealing rings with ATF. Other
lubricating substances lead to functional
problems in the hydraulic transmission control.
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38-2

Removed parts, overview


Notes:

There is a distinction made between two types
of transmission. Transmissions with hydraulic
control E17, the sensor for transmission RPM
(inductive sensor) is secured to bottom of valve
body. Transmissions with hydraulic control
E18/2, the sensor for transmission RPM (hall
effect sensor) is secured to transmission
housing behind valve body.
Information regarding which transmission is
installed can be found in tables Page 00
-4
onward.

Overview of the removed parts for
transmission with Park/Neutral Position
(PNP) Switch -E17- page 38
-3

Overview of the removed parts for
transmission with hydraulic control E18/2
page 38
-11

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38-3


Overview of the removed parts for transmission
with Park/Neutral Position (PNP) Switch -E17-
1 -
Drain plug - 40 Nm
5 mm socket-head boltRemove to drain ATF page 38
-20
2 -
Seal
Always replace
3 -
Bolt - 10 Nm Tighten bolts for oil pan in several stages in
diagonal sequence
4 -
Oil pan Removing and installing page 38
-19
5 -
Gasket
Always replace
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38-4


Parts Catalog 6 -
ATF-strainer
Removing and installing page 38
-21
7 -
Bolt - 8 Nm
For mounting valve body: 1 bolt M6 x 30,
16 bolts M6 x 60 Observe tightening sequence page 38
-
26

8 -
Valve body
Removing and installing page 38
-22
Allocation according to transmission code
letters
9 -
Bolt - 8 Nm
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38-5


10 -
Bracket
For wiring harnessHook in wiring harnessMounted with valve body bolts
11 -
Bolt - 6 Nm
12 -
Transmission Vehicle Speed Sensor (VSS)
-G38- Removing and installing page 38
-40
13 -
Spacer sleeve
Height: 8 mm
14 -
Inner oil line Always replaceRemoving and installing page 38
-29
15 -
O-ring
Always replace
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38-6


16 -
Speedometer Vehicle Speed Sensor (VSS)
-G22-
Removing and installing page 38
-35
17 -
O-ring
Always replaceCoat with Vaseline
18 -
Multi-Function Transmission Range (TR)
Switch -F125- Removing and installing page 38
-33
Replacing shift rod sealing ring page 38
-
31

19 -
Bolt - 8 Nm
20 -
O-ring
Always replace
21 -
Locking clamp
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38-7


22 -
Wiring harness
Always replace page 38
-42
Transmission Fluid Temperature Sensor -
G93- is integrated into the wiring harness Remove and install valve body to install
page 38
-22

Unhook from bracket for wiring harness,
item 10 Installation position wiring harness
connector: Flat part of rear collar points
toward oil pan, the tabs at collar are
horizontal
23 -
Bolt - 6 Nm
24 -
Sensor for transmission RPM -G182- Removing and installing page 38
-36
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38-8


25 -
Spacer sleeve
Height: 20 mm
26 -
Bolt - 6 Nm
27 -
Bracket For solenoid valve
28 -
Solenoid Valve 4 -N91- With O-ringRemove and install valve body to install
page 38
-22

29 -
Solenoid valve 3 -N90-
Without O-ringRemove and install oil pan to replace
page 38
-19

30 -
Solenoid valve 2 -N89-
Without O-ringRemove and install oil pan to replace
page 38
-19

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38-9


31 -
Bolt - 6 Nm
32 -
Bracket
For solenoid valves
33 -
Solenoid Valve 6 -N93- With O-ringRemove and install oil pan to replace
page 38
-19

34 -
Solenoid Valve 7 -N94-
With O-ringRemove and install oil pan to replace
page 38
-19

35 -
Solenoid valve 5 -N92-
With O-ringRemove and install oil pan to replace
page 38
-19

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38-10


36 -
Solenoid valve 1 -N88-
Without O-ringRemove and install oil pan to replace
page 38
-19
and unbolt guide plate for park
locking mechanism
When installing, do not tighten bolts for
guide plate (23 Nm) in selector lever
position "P".
37 -
Bolt - 6 Nm
38 -
Magnet 4 pieces in the oil pan recesses
39 -
O-ring Always replace
40 -
ATF check plug - 80 Nm 17 mm socket-head bolt
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