AUDI A4 1997 B5 / 1.G 01W Transmission Input Shaft Adjusting Workshop Manual
Page 1 of 5
35-17
Input shaft, adjusting
Note:
The input shaft must be re-adjusted if the
transmission housing, input shaft or ball bearing
is replaced.
Special tools and equipment
30-100 press tube
3167 spacer gauge
Depth gauge
Calculating dimension -x- - Clamp input shaft in vice using protective jaws -A-.
- Place 3167 spacer gauge onto 3rd gear.
- Place transmission housing over input shaft onto spacer gauge.
- Place depth gauge onto transmission housing and measure to lower
circlip groove of input shaft.
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Page 2 of 5
Dimension in the example: -a- = 28.50 mm (1.122 in.)
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Page 3 of 5
35-18
Determining circlip thickness behind the input shaft ball bearing - Place depth gauge onto transmission housing and measure to seating
surface for ball bearing.
Measurement in the following example: -b- = 26.80 mm (1.055 in.)
Formula:
x = a - b
Example:
Dimension -a- 28.50 mm
- Dimension -b- 26.80 mm
= Dimension -x- (thickness of circlip) 1.70 mm
- Determine circlip thickness according to table Page 35
-19
.
For part number parts catalog
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Page 4 of 5
35-19
Available circlips
Dimension -x- (mm)
Thickness (mm)
1.48 - 1.56 1.54
1.57 - 1.65 1.63
1.66 - 1.74 1.72
1.75 - 1.83 1.81
1.84 - 1.92 1.90
1.93 - 2.01 1.99
2.02 - 2.10 2.08
2.11 - 2.20 2.17
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Page 5 of 5
35-20
Determining circlip thickness in front of input
shaft ball bearing
- Drive rear circlip (as calculated) and ball bearing
onto input shaft using 30-100 press tube.
Available circlips - Determine thickest circlip which can still just be installed.
- Determine circlip thickness according to table.
Part number parts catalogCirclip thickness (mm)
1.45 1.72 1.99
1.54 1.81 2.08
1.63 1.90 2.17
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11/19/2002 htt
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pair&id=AUDI.B5.TM01.35.2