AUDI A4 1997 B5 / 1.G AHA Engine Multiport Fuel Injection And Ignition System Workshop Manual

Page 111 of 166

24-86


If wiring is OK: - Check wiring for short circuit between ECM/test box and 2-pin harness
connector according to wiring diagram.

Connector terminal 1 to vehicle Ground
Connector terminal 1 to ECM/test box socket 67
Connector terminal 1 to terminal 2
Specified value:
- Check wiring between ECM and 2-pin harness connector for short
circuit to battery B+.
Specified value: 0 volts

If resistance is NOT OK: - Check resistance across terminals of IAT sensor -G42-.

Specified value at approx. 20 C (68 F): approx. 1.5-3.5 k- Replace intake air temperature sensor -G42-.
Pa
ge 111 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 112 of 166

24-87

Continuation of test
(when IAT sensor indicates approx. ambient
temperature)

- Without disconnecting harness connector,
remove IAT sensor -G42-.

- Monitor intake air temperature value in display
field 4.

- Spray sensor with commercially available
chilling spray and check temperature value in
display field 4.

Temperature value must decrease
If NOT:

- Replace intake air temperature sensor -G42-.

- Check readiness code page 01
-70
. If
Diagnostic Trouble Code (DTC) memory has
been erased, or ECM was disconnected,
generate new readiness code page 01
-73
.
Pa
ge 112 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 113 of 166

24-88

Engine Speed (RPM) sensor, checking


Note:
Component locations page 24
-1

Required special tools and test equipment

VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagram

Checking

- Disconnect 3-pin harness connector from engine
speed sensor.

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.
Pa
ge 113 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 114 of 166

24-89


If wiring is OK: - Check wiring for open circuit between ECM/test box and 3-pin harness
connector.

Connector terminal 1 to ECM/test box socket 67
Connector terminal 2 to ECM/test box socket 63
Connector terminal 3 to ECM/test box socket 56
Specified value: max. 1.5
- Check wiring for short circuit between ECM/test box and 3-pin harness
connector, according to wiring diagram.

Connector terminal 2 to ECM/test box socket 67
Connector terminal 1 to ECM/test box socket 63
Connector terminal 1 to ECM/test box socket 56
Specified value:
- Replace engine speed (RPM) sensor -G28-.
- Check readiness code page 01
-70
. If Diagnostic Trouble Code
(DTC) memory has been erased, or ECM was disconnected, generate
new readiness code page 01
-73
.
Pa
ge 114 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 115 of 166

24-90

Voltage supply to Engine Control
Module (ECM), checking


Required special tools and test equipment

VAG1551 or VAG1552 Scan Tool (ST) with
VAG1551/3 adapter cable
VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagram

Checking

- Connect VAG1551 or VAG1552 scan tool and
press buttons -0- and -1- to insert "Engine
Electronics" address word 01 (with ignition
switched on) page 01
-8 .
Rapid data transfer
HELP
Select function XX

Indicated on display
- Press buttons -0- and -8- to select "Read Measuring Value Block"
function 08, and press -Q- button to confirm input.
Pa
ge 115 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 116 of 166

Read Measurin
g Value Block
HELP
Input display group number XXX

Indicated on display
- Press buttons -0-, -0- and -4- to input display group number 4 (004),
and press -Q- button to confirm input.
Read Measuring Value Block 4 1 2 3 4

Indicated on display (1-4 = display fields)
Pa
ge 116 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 117 of 166

24-91

- Check battery positive voltage (B+) in display
field 2.

Display fields

1 2 3 4
Display group 4: General engine data
Display xxx RPM xx.xxx V
xxx.x C
xxx.x C
Indicates Engine speed
(in 40 RPM
steps) Battery Positive Voltage (B+)
Terminal 15 Engine coolant
temperature Intake air
temperature
Range 0 - 6800 RPM 0.000 - 16.500 V -46.5 to 141.0 -46.5 to 141.0
Specified
value 0 RPM 10.000 - 14.500 V --- ---

--- If not as specified page 24
-92
, Evaluation
of display group 4
--- ---
If displayed value is OK (as specified):

-
Press button.
- Press buttons -0- and -6- to select "End Output"
function 06, and press -Q- button to confirm
input.
Pa
ge 117 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 118 of 166

24-92
Evaluation of display group 4 Display group: 4


Display field: 2
Possible malfunction
cause
Corrective action
If "Control module does not answer" is
displayed
Fuse for ECM faulty- Replace fuse
Open circuit in wiring- Check voltage supply at terminal 15 page
24
-94

Displayed value changes between 10.0 -
14.5 V
Intermittent connection- Check voltage supply at terminal 15 page
24
-94

- Check voltage supply at terminal 30 page 24
-93

0.0 - 10.0 V
Battery discharged/faulty Voltage regulator faulty- Check battery
- Check generator
- Check voltage regulator
14.5 - 16.5 V Generator faultyVoltage regulator faulty- Check generator
- Check voltage regulator
Pa
ge 118 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 119 of 166

24-93

Checking voltage supply at terminal 30

- Switch ignition off.

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.

- Connect multimeter US1119 (Fluke 83 or
equivalent) between ECM/test box sockets 2
(Ground) and 3 (B+), using adapter cables from
VW1594 connector test kit.

Specified value: 10-14.5 volts
If voltage is NOT OK:

- Check wiring according to applicable wiring
diagram.
Pa
ge 119 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page 120 of 166

24-94

Checking voltage supply at terminal 15

- Switch ignition off.

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.

- Connect multimeter between ECM/test box
sockets 1 (B+) and 2 (Ground), using adapter
cables from VW1594 connector test kit.

- Switch ignition on, and check voltage.

Specified value: 10-14.5 volts
If voltage is NOT OK:

- Check wiring according to applicable wiring
diagram.

- Check readiness code page 01
-70
. If
Diagnostic Trouble Code (DTC) memory has
been erased, or ECM was disconnected,
generate new readiness code page 01
-73
.
Pa
ge 120 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Page:   < prev 1-10 ... 71-80 81-90 91-100 101-110 111-120 121-130 131-140 141-150 151-160 ... 170 next >