maintenance AUDI A4 1997 B5 / 1.G APB Engine Lubrication System Components Workshop Manual
Page 1 of 74
17-1
 
     
Lubrication system 
components, removing and 
installing 
     
Notes:  
     
If large quantities of metal particles or other 
deposits (caused, for example, by partial 
seizure of the crankshaft or connecting rod 
bearings) are found in the engine oil when 
performing repairs, clean the oil passages 
thoroughly and replace the oil cooler in order to 
prevent further damage from occurring later. 
     Always replace O-rings, gaskets and oil seals 
when performing repairs. 
     The oil level must not be above the max. mark - 
otherwise this can cause damage to the 
catalytic converter. Markings   Page 17
-67
 
      Viscosity grades and oil specifications  
       Repair Manual, Maintenance
   
      Oil capacities  
       Repair Manual, Maintenance
   
      Checking oil pressure   Page 17
-65
   
Pa
ge 1 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1 
Page 30 of 74
17-29
      
-  Fill engine with oil.
     
       Repair Manual, Maintenance
   
     
-  Install lock carrier in normal position.
     
       Repair Manual, Body Exterior, Repair Group 
50
   
     
- Install bumper. 
     
       Repair Manual, Body Exterior, Repair Group 
63
   
Pa
ge 30 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1 
Page 33 of 74
17-31
      
Installing  
      Install in the opposite order to removing. When 
installing, note the following points:   
     
-  Fill up engine oil.
     
       Repair Manual, Maintenance
   
     
-  Install lock carrier in normal position.
     
       Repair Manual, Body Exterior, Repair Group 
50
   
     
- Install bumper. 
     
       Repair Manual, Body Exterior, Repair Group 
63
   
Pa
ge 33 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1 
Page 48 of 74
17-45
      
-  Fill with coolant   Page 19
-19
 .
     
-  Fill engine with oil.
     
       Repair Manual, Maintenance
   
     
- Install subframe.
     
       Repair Manual, Suspension, Wheels, 
Steering, Repair Group 40
   
     
-  Install lock carrier in normal position.
     
       Repair Manual, Body Exterior, Repair Group 
50
   
     
- Install bumper. 
     
       Repair Manual, Body Exterior, Repair Group 
63
   
     
Pa
ge 48 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1 
Page 57 of 74
17-53
      
-  Clean both sealing surfaces for lower section of 
oil pan; ensure that they are free of oil and 
grease. 
     
Note:  
     Do not use any adhesive or sealant. 
     
-  Install new gasket on lower section of oil pan 
and install on upper section of oil pan with two 
diagonally opposite bolts. 
     
-  Tighten all securing bolts hand-tight.
     
-  Tighten bolts to 10 Nm with torque wrench, 
working from the center outwards. 
     
-  Install new seal on oil drain plug and tighten to 
30 Nm. 
     
-  Fill up engine oil.
     
       Repair Manual, Maintenance
   
     
- Install subframe. 
     
Pa
ge 57 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1 
Page 72 of 74
17-66
      
Engine oil, specifications
 
      A high-quality multigrade oil is put in at the 
factory: this can be used all year round, except in 
extremely cold climates.   
     
Viscosity grades and oil specifications  
      Viscosity grades and oil specifications  
       Repair Manual, Maintenance   
Pa
ge 72 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1 
Page 74 of 74
17-68
 
    
Markings on oil dipstick:  
Note:  
The oil level must not be above marking -a- on the dipstick.  
Oil capacities   Repair Manual, Maintenance
    a - Do not top up oil.
b - Oil can be topped up. The oil level may rise as far as area -a- after 
topping up. 
c - Oil must be topped up. It is sufficient if the oil level is somewhere in 
area -b- (grooved area on dipstick) after topping up. 
Pa
ge 74 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1