light AUDI A4 1997 B5 / 1.G AWM Engine Assembly Workshop Manual

Page 5 of 47

13-5


Installing
Installation is carried out in the reverse order of
removal; note the following:
Repair Manual, Body Exterior, Repair Group 63

Repair Manual, Electrical Equipment, Repair
Group 94
- When lock carrier has been installed, check that
wiring next to radiator is correctly routed.
- Adjust limit stop for torque reaction support
Fig. 4 , Page 13
-7 .
- Install front bumper.- Adjust headlights.
Pa
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11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.GE06.13.1

Page 11 of 47

13-11


14 -
Generator
Removing:
- Disconnect battery Ground strap
- Remove air duct hose to charge air
cooler.
- Loosen ribbed belt and take belt off
Generator Page 13
-18
.
- Remove viscous fan and put into radiator
cowl.
- Remove electrical wiring from Generator.
- Loosen connections for Generator from
top and bottom and remove Generator.
Installing:
- To facilitate attachment of Generator
slightly drive back thread bushing for
securing bolt at bracket.
Pa
ge 11 of 47 En
gine, disassemblin
g and assemblin
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11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

Page 33 of 47

13-33

Installing
Installation is carried out in the reverse order of
removal; note the following:

Radio operating instructions - Install bolts -1 to 6- with locking fluid "D 000 600" and tighten bolts
diagonally.
1, 2 - Bolt M10 x 85
3 to 6 - Bolt M10 x 45
- To help install Generator knock back bushing on bottom securing bolt
slightly.
- Remove viscous fan Page 13
-21
.
- Install ribbed belt Page 13
-20
.
- After connecting battery, enter anti-theft code for radio.- Close windows fully using window switches.
Pa
ge 33 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

Page 38 of 47

13-37


9 -
Camshaft sprocket
For exhaust camshaftTake off toothed belt before removing and
installing Page 13
-40

Installation position Fig. 1
, Page
13
-39

10 -
Tensioner
11 -
Washer
12 -
Tensioner for toothed belt
13 -
O-ring
Always replaceLightly coat with coolant G 012 A8 D before
installing
14 -
Coolant pump Removing and installing Page 19
-12
Pa
ge 38 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1